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REV I | 8/6/19

5

3. 

Safety

WARNING:

  Read and understand this manual before using this machine. Failure to follow operating 

instructions could result in death or serious injury. 
Always observe the safety precautions below, as well as in-house guidelines and federal, state, and 

local codes/standards. Read and understand all operating information and drawings/schematics before 

using this equipment.

3.1 

User/Owner Responsibility 

Above all, it is the responsibility of the user/owner to provide a safe working environment, including: 

• 

Compliance with all applicable health and safety codes/standards

• 

Training for all personnel

• 

Provision of appropriate PPE

• 

Proper maintenance and operation of systems/equipment

3.2 

Safety Guidelines

It is the responsibility of the user/owner to select and implement the appropriate protective equipment 

(in accordance with federal, state, and local codes/standards).
The customer is responsible for evaluation of the noise level emitted by the equipment and provision 

of appropriate PPE, as required.  
Installation, service, and maintenance of this equipment must only be performed by experienced, 

qualified personnel.  

DO NOT operate this equipment until you have been fully trained.
DO NOT wear any items that could get caught in the moving parts of this equipment.
Never place any part of your body under or near rotating members or moving parts of machinery.

Before operating equipment, always confirm that the operating envelope is clear of personnel. 

Perform scheduled inspections and maintenance of the equipment (refer to the Maintenance section 

for additional information). Repair/replace defective components immediately, and do not operate the 

equipment until it is in proper operating condition.
Your equipment must have a lockable isolation/relief device for each energy source. If these device(s) 

are not purchased with the equipment, the customer must provide and install a lockable isolation/relief 

device for each energy source (in accordance with federal, state, and local codes/standards).
Isolate energy and perform your lockout/tag-out procedure before adjusting, servicing, repairing, 

maintaining, or clearing blockages from this equipment. Refer to the Energy Isolation section for 

additional information.
Ensure that the motor (as applicable) and frame of the equipment are grounded in accordance with all 

federal, state, and local codes/standards.
Do not use a damaged electrical supply cable or a connection that is not approved by federal, state, and 

local codes/standards.
DO NOT wash down electric motors (unless wash-down rated).

Summary of Contents for AIR-THL

Page 1: ...he right to make changes to the models from time to time No claims may be made based on the information and illustrations contained in this manual 2 The end user is solely responsible for confirming t...

Page 2: ...ipment Planning 8 4 2 Inspection of Shipment 8 4 3 Installation Guidelines 8 4 4 Retrofit Packages 9 5 Sequence of Operation 10 5 1 Operating Sequence 10 5 2 Foot Pedal Operation 10 5 3 Hand Valve Ope...

Page 3: ...identify information on hazards and prevention as well as protection of the equipment DANGER Indicates a hazardous situation which if not avoided will result in death or serious injury WARNING Indica...

Page 4: ...with Larger Bucket Additional Options 29 186 Caster Retrofit 29 300 Safety Ratchet Retrofit 29 188 Electric Vibrator 29 189 Pneumatic Vibrator Specifications Dimensions 52 x 70 5 x 36 high 132 1 x 17...

Page 5: ...have been fully trained DO NOT wear any items that could get caught in the moving parts of this equipment Never place any part of your body under or near rotating members or moving parts of machinery...

Page 6: ...protective equipment before opening or performing diagnostic measurements or testing while energized Only qualified persons should open or work within the electrical enclosure This equipment must hav...

Page 7: ...REV I 8 6 19 7 6 If applicable Shut off disconnect the main electrical power source 7 Perform your in house lockout tag out procedure 8 Verify that all energy sources are in the off neutral state...

Page 8: ...if present 4 3 Installation Guidelines NOTICE The customer is responsible for evaluation and guarding of any open sides of the equipment NOTICE All plumbing and wiring must meet or exceed all federal...

Page 9: ...V I 8 6 19 9 4 4 Retrofit Packages For information on installation and setup of Caster Retrofit 29 186 and Safety Ratchet Retrofit 29 300 packages refer to corresponding Retrofit section of this manua...

Page 10: ...B into hole on FLT frame and tighten screw at base 4 Insert vacuum wand into wand holder B and into full Gaylord 5 Place pedal hand valve in the inflate position as described below As weight in Gaylo...

Page 11: ...ce on this equipment ensure that all energy sources are properly isolated as described in the Safety Energy Isolation section 6 2 Maintenance Schedule Periodically grease pivot pin through grease fitt...

Page 12: ...E by removing nuts G from airbag bolts 6 Disconnect air hose K from airbag 7 Move bucket assembly A slightly forward from frame E to provide space for airbag removal 8 Unbolt and remove airbag H from...

Page 13: ...assembly under lip of left hand side of frame and move it forward until caster assembly stops Drill holes and mount left caster assembly c Facing rear outside of the frame with caster retracted place...

Page 14: ...installed on the FLT the FLT unit should be lowered to the floor casters raised before operation CAUTION Casters are only for use in moving FLT when bucket is EMPTY CAUTION Test caster system before...

Page 15: ...r corner of the bucket I as shown in Figure 5 b Trace the 8 holes on the ratchet bracket M onto the bucket I c Center punch holes traced in previous step d With 21 64 drill bit drill clearance holes i...

Page 16: ...rame Pivot Tubes 2 C Ball Valve Regulator D Frame E Airbag Bracket F Airbag Pivot Pin G Airbag H Safety Chain I Bucket J Bucket Pivot Tube K Bucket Pivot Pin L Bucket Airbag Pivot M Ratchet Bracket N...

Page 17: ...ort V Hand Valve 8 1 3 Air Connection Food Pedal 29 900 Connect air to the ratchet as follows 1 Connect the end of the hose segment to the air inlet on the ratchet cylinder 2 Run air hose under bucket...

Page 18: ...et operation The pawl should move as closely along the ratchet gear as possible without touching the ratchet gear 4 With the ratchet gear positioned as close as possible to the pawl without touching i...

Page 19: ...Seller reserves the right to satisfy all of its warranty obligations by reimbursing Buyer for all amounts Buyer has paid to Seller for such product upon which Buyer shall immediately return the produ...

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