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VES Andover Ltd Eagle Close Chandlers Ford Ind. Est Eastleigh Hampshire SO53 4NF
Tel: 08448 15 60 60  Fax: 02380 261204  E-mail: [email protected] Web: www.ves.co.uk

ecovent 

NRG

 Air Handling Units

Installation, Operation and Maintenance Manual

8

Continued

On NRG -E units, an electric heater battery (EHB) coil will be installed. Supply to the heater
should be 1ph or 3ph with separate neutrals; confi rmation of this can be found on the unit
nameplate. Cables should be of silicone rubber, fi breglass or of a similar high temperature
insulated type and be installed to current 

I.E.E. Regulations

, ensuring a suffi cient earth

connection to the terminal provided. Care should be taken not to overstrain the terminal pillars
as this may permanently damage the elements.

The heater is fi tted with a manual-reset high temperature cutout with normally closed (NC)
terminals and is set to break if the duct temperature rises above 130°C. On unit sizes 3 and above 
there is an additional 70°C auto-reset cutout and airfl ow pressure switch situated on the fan plate. 
It is important that both cutouts are connected in series with the main contactor coil circuit if the 
heater is to be isolated in the event of overheating.

The electrical supply must be isolated before attempting to reset the manual cut-out.
For further information regarding electric heaters please see 

VES Ref. ID431

.

If a speed controller is fi tted to the system, it must not stop the fan independently of the control
system, or allow airfl ow to fall below the stated volume on the electric heater battery.
Suitable speed controllers without on/off switches are available from VES Andover.

Where a traditional drain pan is fi tted, please refer to trapping detail manual 

VES Ref. ID665

.

Consideration should be given to the height required for the trap to function correctly and that the 
unit may need additional base support in order to accommodate this correctly.

Coils should be piped according to any relevant local codes of practice. Where threaded con-
nections are supplied, the only approved method of jointing method is by use of Boss white and 
hemp. The thread fi tted to the coil is to be supported at all times whilst making joints. All external 
piping is to be supported independently from the coil. Fluid fi lters are recommended.

It is important that water and steam coils are protected against damage from extreme weather
conditions during the winter season. If the water is allowed to freeze in the coil system, damage
may occur potentially bursting pipes and resulting in emergency problems.
Fitting a frost thermostat at the unit inlet and ensuring that boilers run continuously in low
ambient temperatures can prevent this.

Heating coils do not cool immediately when the hot water supply is cut off. The residual heat
must be dissipated to avoid damage. The continuous running of the fan after shutdown resolves
this, by operation of a run-on timer. The recommended length of run-on is 

2 minutes minimum

.

On NRG -W units, a Low Pressure Hot Water (LPHW) coil will be installed. The coils are
normally suitable for LPHW at 82°C fl ow and 71°C return temperature. LPHW coils are supplied
as standard with an air vent and drain plug located on the pipe work immediately adjacent to
the coil connections on the AHU. The air vent should be at the highest point, with the drain at
the lowest. The coil should be regularly vented so as to avoid potential air locks, resulting in a
fall off of duty.
It is recommended that a check be made as to whether any treatment is required to the water 
supply for prevention of corrosion and scaling of the equipment. Information regarding the 
necessary action to be taken can be obtained from the relevant Water Supply Authority.

The unit will have been supplied with connections either left or right-hand side looking in
direction of airfl ow. Please see order acknowledgement for confi rmation of this handing. Should
you need to alter this please consult VES as unit adjustment may invalidate your warranty.

Installation

Electric Heater

Batteries

Coils

Hot Water (LPHW) Coils

Condensate Trapping

4

Important

Caution

Caution

Summary of Contents for ecovent NRG

Page 1: ...ic current and high voltages Indicates hazards that require safety advice for personnel and or potential unit property damage Indicates important information Page Introduction 1 Nomenclature 2 Receipt...

Page 2: ...Null Single Skinned DS 25mm double skinned mineral wool in ll PB 25mm double skinned plasterboard in ll EE 50mm double skinned mineral wool in ll 10 Handing RT Right Top Access denotes position of RB...

Page 3: ...ided in accordance with Health and Safety and Building Regulations For con rmation of required access please see the appropriate unit outline drawing note that some access doors are hinged For optimum...

Page 4: ...rods If required the unit can be further secured to the oor via knockout xings holes on the feet xings to be supplied by others Standard units should be mounted in the horizontal plane level with lid...

Page 5: ...move the four support covers as shown retaining the screws Take especial care when working around the speed controller section Remove the heat exchanger carefully lifting straight up and out taking ca...

Page 6: ...hanger and silicon into place along upright angles Turn the drain pan over so that the drain sump now faces the heat exchanger upside down and replace in the unit making sure that the drain is adjacen...

Page 7: ...is the correct way up taking special notice on bottom access units Slide the pump down onto the bracket as shown Fit the pump sensor in the drain pan sump as shown Secure the sensor into place using s...

Page 8: ...ant local codes of practice Where threaded con nections are supplied the only approved method of jointing method is by use of Boss white and hemp The thread tted to the coil is to be supported at all...

Page 9: ...and prone to water logging it should be properly trapped just before the coil If the steam is from a high pressure steam main it is essential to have a working pressure relief valve on the low side to...

Page 10: ...for special versions of the units consult the wiring diagram in your document pack or contact our customer services department on 08448 15 60 60 quoting the sales order SO number and unit type as foun...

Page 11: ...C A C400V F 2 ZB501 0 40 1 70 4 50 8 3 SNS641 0 49 2 20 5 00 10 4 SNS641 0 49 2 20 5 00 10 5 SNS741 0 73 3 30 7 00 12 6 SNS841 1 30 5 70 15 0 30 Model 400V 3PH 50Hz ecoNRG Unit Fan Motor Power kW FLC...

Page 12: ...d controller documentation for further operational details Units size 7 8 and 9 are supplied with tted 3phase inverters for fan speed control and commissioning see the accompanying inverter documentat...

Page 13: ...ted to the air volume via the energy conservation rate as per the graph below Simply read across from the pressure measurement to the appropriate fan curve and down to calculate the resultant air volu...

Page 14: ...avily soiled or damaged in any way they should be replaced The fan impeller should be cleaned every 6 months Failure to clean the fan on a regular basis could result in loss of fan performance or caus...

Page 15: ...RG air handling units Type NRG Manufacturer VES Andover Limited The product above is produced in accordance with EC Council Directives 2004 108 EC Electromagnetic Compatibility Directive 2006 95 EC Lo...

Page 16: ...12 24 months from the date of dispatch This can be covered at a cost of just 3 of order value minimum charge 50 00 Option 3 12 36 Month Extended Warranty 12 36 months from date of dispatch For this c...

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