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| Liebert® XDC | User Manual

Appendix I: Circuit Diagram of Vertiv™ Liebert® XDC

TERMINAL STRIP CONNECTION FOR FIELD WIRING

29-3

85-2

A00

1C2

2C2

3C2

COMPRESSOR NO.2

OR CIRCUIT BREAKERS

( )

SHADED AREAS MAY BE FUSES

FLT2

VFD2

LINE

LOAD

L2'

L1'

L3'

HPT4

30-3

30-1

85-4

85-3

GN / Y

TS2

XDC

ONLY WIRE ID MARKINGS TAKE PRECEDENCE

WIRING COLOUR CODES ARE FOR GUIDANCE

ATTENTION

WIRING DIAGRAM

REV

DRAWING NO

TRACER COLOR

THIS DOCUMENT CONTAINS CONFIDENTIAL AND

PROPRIETARY INFORMATION OF VERTIV AND

NEITHER IT NOR THE INFORMATION CONTAINED

THEREIN SHALL BE DISCLOSED TO OTHERS OR

DUPLICATED OR USED WITHOUT THE EXPRESS

WRITTEN CONSENT OF VERTIV

EIM2

J38

1 2 3 4

J35

J34

J35

J38

J34

TS1

2 3 4

EIM1

81-3

81-2

12V

GND

SAS2

85-4

EEV22

EEV21

EEV12

EEV11

DLTS4

PLUG CONNECTION ON VSC BOARD

GROUND CURRENT DETECTOR CIRCUIT

CIRCUIT CONNECTION TO ELECTRONICS

TERMINAL BLOCK CONNECTION ON CONTROL BOARD

WIRE COLOR CODE

TITLE

INSULATION COLOR

W - WHITE

BK - BLACK

BL - BLUE

Y - YELLOW

GN - GREEN

P - PURPLE

BR - BROWN

R - RED

OR - ORANGE

GY - GREY

U7-6

TRANSDUCER 1,2

RTHS - REMOTE TEMPERATURE &

12V

17-1

17-2

TRANSDUCER 1,2

12-4

NOTES 1&7

VOLTAGE WIRING IN OPTIONS

INLINE BLOCK DISCONNECT

INLINE QUICK DISCONNECT

ELECTRONIC SWITCH (RELAY) K1-K12

WIRING AND DEVICES INCLUDED IN OPTIONS

CONTROL BOARD INTERNAL WIRING - 24 VOLT MAX

FIELD SUPPLIED 24 VOLT WIRING

FACTORY SUPPLIED 24 VOLT WIRING

FIELD SUPPLIED LINE VOLTAGE WIRING

FACTORY SUPPLIED LINE VOLTAGE WIRING

SEE

OPEN CONTROL BOARD CONNECTION
PLUG CONNECTION ON CONTROL BOARD

SDC

RESET

85-3

SAS1

85-2

85-1

16-4

16-2

(OPTIONAL )

DLTS3

50 24 90

17-8

17-6

17-4

SDT

12-2

SENSOR

EXPANSION VALVE 11,12,21,22

TS1,2 - SYSTEM1,2 TEMPERATURE

EEV11,12,21,22- ELECTRONIC

15,9

EIM1,2-EEV CONTROLLER

WIRING LEGEND

ELECTRONIC EXPANSION VALVE

P1,2 - SYSTEM1,2 PRESSURE

SENSOR

12-3

RSD

U4-2

16-3

16-1

U4-3

SEE NOTE 3

HPT3

29-1

85-1

5C2

4C2

CCH2

COMPRESSOR NO.1

3C1

2C1

1C1

4C1

FLT1

VFD1

LINE

LOAD

L2'

L1'

L3'

CCH1

3P RC1,2

5C1

U6-8

17-7

U6-7

17-5

U6-6

17-3

U6-5

HTS

SPD

LP2

12-1

LP1

13-1

SDT

U6-4

U6-2

U7-8

U7-7

U6-3

13-5

U6-1

HWA

14-1

14-3

WUF

13-3

13-7

CONNECTION

EARTH GROUND

CUSTOMER CONNECTIONS ALSO SEE LINES34,37,40,41,44,45,46

69-2

69-1

GND

SEE NOTE 6

HPT2

28-3

28-1

HPT1

27-3

27-1

24-1

24-2

24-3

24-4

29-1

29-3

LPT1

30-1

30-3

LPT2

(OPTIONAL )

13-2

NO.1,2

23,25

25,27

TEMPERATURE SENSOR 1,2

DLTS1,2 - DISCHARGE LINE

HP1,2 - HIGH PRESSURE SWITCH

VFD1,2 - COMPRESSOR FREQUENCY

HPT1,2 - HIGH PRESSURE

9,46

FLT1,2 - FILTER1,2

CONVERTER

46,53

23,25

TRANSDUCER 1,2

LP1,2 - LOW PRESSURE SWITCH

43,45

NO.1,2

DLTS3,4 - PLATE LIQUID

TEMPERATURE SENSOR 1,2

50,55

HPT3,4 - PLATE LIQUID PRESSURE

50,55

LLSV2/LTSV2

20-3

14-2

14-4

13-4

13-6

13-8

SEE NOTE 4

LLSV1/LTSV1

CR2

CR1

20-2

20-1

18-3

18-2

HP2

HS3

DLTS1

DLTS2

HP1

SEE NOTE 3

50,52

SAS1,2 - SUPPLY AIR SENSOR

C1,C2 - COMPRESSOR CONTACTOR

44,51

29,30

CCH1,2 - CRANKCASE HEATER NO.1,2

T2 - ISOLATION TRANSFORMER

T1 - UNIT CONTROL TRANSFORMER

TH - TEMPERATURE SENSOR

LLSV1,2 - LIQUID LINE SOLENOID 1,2

29,30

2EM1

SDC - SMOKE DETECTOR CONTROL

SD - SMOKE DETECTOR

SDT - SMOKE DETECTOR TROUBLE

RELAY

SMOKE DETECTOR

COMPRESSOR

HUMIDITY SENSOR

45,56

CR1,CR2 - COMPRESSOR RELAY

25,27

LTSV1,2 - LOW TEMPERATURE

SOLENOID VALVE 1,2

3-1

ALTERNATE CONNECTIONS AT SCREW TERMINALS 77 AND 78.

5-2

VFD1,2

CONDENSOR FAN

FCCF - FREQUENCY CONVERTER

23,25

COMPRESSOR

SP - STATIC PRESSURE SENSOR

LPT1,2 - LOW PRESSURE

SIC - SMART INTELLISLOT CARD

25,27

/ HOT GAS BYPASS 1 RELAY

K3,4 - COMPRESSOR NO.1,2 RELAY
K5 - LIQUID LINE SOLENOID 1 RELAY

K6 - LIQUID LINE SOLENOID 2 RELAY

HU - HUMIDITY SENSOR

WUF - WATER UNDER FLOOR

(75VA MIN. RATING)

RSD - REMOTE SHUTDOWN DEVICE

RC - REMOTE CONDENSOR

HTS - HIGH TEMPERATURE STAT

J32

EIM1,2

18-1

44-1

12-2

11-4

5-4

11-2

12-4

12-6

12-8

1CR1

1CR2

21-4

21-5

(OPTIONAL )

SIC CARD

485

FCCF

RTHS

485

J33

EIM1,2

24V

SEE NOTE 6

12V

GND

12V

COMPARTMENT FOR REMOTE INDICATION. FIELD TO CONNECT 24V MAX.

6. OPTIONAL SMOKE DETECTOR: FLA WILL SUPPLIED TERMINALS, IN FIELD WIRING

(A)

(B)

7. TERMINALS ONLY FOR FACTORY SUPPLIED.

OPTIONAL DEVICES

NOMENCLATURE

LINE

STANDARD DEVICES

8-1

8-2

5-1

12-3

U7-2

11-3

U7-5

U7-3

12-1

U7-1

11-1

12-5

12-7

U7-4

7C1

7C2

5-3

(A)

(B)

CONNECTION

ALARM

COMMON

SEE NOTE 5

7-1

7-2

9-3

9-2

68-2

68-1

CANL

CANH

9-1

82-3

82-1

DB9

DEVICE

CONNECT

SERVICE

RSA

RSB

89-2

89-1

(B)

(A)

24V

4-5

4-7

4-3

L3 L2 L1

COM
TS2

24V

LINE

VOLTAGE

3 PHASE

SUPPLY

SEE UNIT NAMEPLATE

FOR MAIN SUPPLY

WIRE SIZING

NEUTRAL

FACTORY MOUNTED MAIN UNIT SWITCH

24V

4-1

POWER DETECT

3-2

TS1

CMN

NOTES :

1. ALL FIELD WIRING TO BE PER LOCAL CODES. USE COPPER CONDUCTORS ONLY.

3. JUMPER TO BE REMOVED WHEN OPTIONAL COMPONENT IS USED.

4. LLSV IS ONLY OPTIONAL FOR LONG PIPE APPLICATION AS ONE OF THE

COMPONENTS OF EXTENSION KITS.

5. ON UNITS WITH NO SIC CARD,CONNECTION 485 OF PLUGS 7-1 AND 7-2 TO

2. SEE INSTALLATION AND USER MANUAL(S).

2-1

2-6

TH/HU

TEMP/HUMID

SENSORS

55
58

GN/Y

DISPLAY

TS1
CMN

24V

7" UNIT

CAN

GN/Y

1-7

1-8

Summary of Contents for Liebert XDC

Page 1: ...Vertiv Liebert XDC High Heat Density Precision Air Conditioner User Manual...

Page 2: ...o other local practices or building codes as applicable for the correct methods tools and materials to be used in performing procedures not specifically described in this document The products covered...

Page 3: ...This page is intentionally left blank...

Page 4: ...play Screen 6 1 4 4 Safety Control Device 7 1 4 5 Oil Separator 7 1 4 6 Remote Monitoring Software 7 1 4 7 Outdoor Unit 7 1 5 Refrigerant Requirements 7 1 6 Environmental Requirements 8 1 6 1 Operatin...

Page 5: ...8 2 Dimension Refrigerant Piping 22 2 8 3 Branch Manifold 24 2 8 4 Connecting Refrigerant Piping 25 2 8 5 Air Tightness Test 26 2 8 6 Charging Refrigerant Oil 26 2 9 Remove Transportation Fixing Plate...

Page 6: ...ions 39 5 1 Features 39 5 2 Appearance 39 5 3 Color Screen Interface 40 5 3 1 Startup Interface 40 5 3 2 Main Interface of the Color Screen 40 5 3 3 Operation Example 42 5 4 Other Interfaces 43 5 4 1...

Page 7: ...Terminal Fan 52 6 8 Air cooled Condenser 52 6 9 Compressor 52 6 10 Mechanical Failure 53 6 11 Electrical Failure 53 7 Troubleshooting 54 Appendix I Circuit Diagram of Vertiv Liebert XDC 57 Appendix II...

Page 8: ...t is installed where cooling load changes drastically It is also configured with Vertiv Liebert XD multi connected air conditioners with the following features 1 1 1 Energy Saving The Liebert XDC main...

Page 9: ...an be applied to different installation and use environments as shown in Figure 1 2 Figure 1 3 and Figure 1 4 Note For the related contents of the Liebert XD terminal please refer to the user manual o...

Page 10: ...ure small overall sizes unique structure design frame which is stable strong and easy to disassemble and can be easily handled under extreme conditions Highly Efficient Refrigerant In order to meet th...

Page 11: ...6 Cooling Capacity kW 0 9 130 kW Digit 7 Redundancy R Pump Redundancy 9 Dual Invert Compressor Digit 8 Power Supply M 380 V to 400 V 3 Ph 50 Hz N 380 V to 415 V 3 Ph 50 60 Hz N Digit 9 Refrigerant 1 R...

Page 12: ...l device oil separator compressor s driver color screen and other supporting components 1 4 1 Compressor The unit uses a high efficiency variable capacity compressor as shown in Figure 1 6 This compre...

Page 13: ...screen display configuration that has a simple user interface and multi level password protection which can effectively prevent the illegal operations It has power down self recovery function and high...

Page 14: ...ency oil separator with oil separation efficiency of 90 or more ensuring stable oil return from the compressor 1 4 6 Remote Monitoring Software Liebert XDC air conditioner is provided with the standar...

Page 15: ...ction level IP20 Altitude 1000m more than 1000m please contact Vertiv Technology Operating voltage range 380 V to 415 V 10 to 6 V 3 N 50 Hz 60 Hz Pollution level Level II 1 6 2 Storage Environment The...

Page 16: ...air circulation 4 All doors and windows should be fully enclosed 5 The thermal load of the computer room should not be less than 30 of the rated cooling capacity of the unit The Liebert XDC precision...

Page 17: ...se of a special application consult Vertiv local representative 2 3 Unpacking and Inspection 2 3 1 Transportation and Handling 1 When transporting the priority shall be given to rail or water transpor...

Page 18: ...g procedures are as follows 1 First remove the top cover and winding stretch film then remove the honeycomb cardboard as shown in Figure 2 4 ITEMS DESCRIPTION ITEMS DESCRIPTION 1 Top cover 3 Honeycomb...

Page 19: ...nd to observe the state of the refrigerant in the system L shaped cabinet parts and matching screws Screw specifications GB819_1_2000_M5x12 4 If the Liebert XDC main unit is installed between the rows...

Page 20: ...own in Figure 2 6 Figure 2 6 Overall layout of the system Note Figure 2 6 shows a schematic diagram of Liebert XDC with a Terminal Fan in actual practise the number of fans may be more than 2 Note Eac...

Page 21: ...independent Figure 2 7 shows the installation of the piping when the outdoor unit is placed higher than the indoor unit with single system and Figure 2 8 shows the installation of the piping when the...

Page 22: ...hat the relevant pipeline is at least 1 100 inclination Note Refer to the installation diagram When the outdoor unit is higher than Liebert XDC or the terminal is lower than Liebert XDC pay attention...

Page 23: ...an adjustable wrench to loosen the fastening nuts on the 4 hexagonal bolts in a clockwise direction refer Figure 2 10 3 Turn the hexagonal bolt at the bottom of the foot until the foot is raised or l...

Page 24: ...sen the fastening nuts on the 4 hexagonal bolts in turn clockwise 2 Turn the hexagonal bolt at the bottom of the leveling foot clockwise until the foot falls off the cabinet frame Fix the Cabinet Ther...

Page 25: ...ion Line 28 Discharge Line 22 The location and dimensions of the inlet and outlet piping of the unit at the bottom plate are shown in Figure 2 12 ITEMS DESCRIPTION ITEMS DESCRIPTION 1 Control cable en...

Page 26: ...2 7 2 Leveling the Cabinets Following are the steps for connecting the cabinets in parallel 1 Remove the L shape combined cabinet part from the unit accessories kit Figure 2 13 shows position A left...

Page 27: ...le 2 5 Figure 2 14 shows the piping connection that needs to be consider including Discharge pipe L1 Liquid return pipe L2 Suction pipe L3 branch liquid pipe L4 and branch suction pipe L5 ITEMS DESCRI...

Page 28: ...t bottom 5 Height difference between terminals H4 15 Note For the applications with larger piping lengths or height differences consult Vertiv local representative Example The calculation of the pipin...

Page 29: ...al and the equivalent piping length select the specifications of the branch liquid pipe L4 and the branch gas pipe L5 from Table 2 10 Table 2 7 Discharge Pipe Diameter Requirements Liebert XDC Rated C...

Page 30: ...nch Gas Pipe L5 OD m XDV010 0 20 12 7 19 20 40 12 7 22 40 60 16 22 XDO020 0 20 16 22 20 40 16 25 40 60 19 28 XDH030 0 20 16 22 20 40 16 25 40 60 19 28 The wall thickness requirements of copper piping...

Page 31: ...hen a T shaped 3 way connector with suitable pipe diameter can be used Before connecting the branch manifold cut the branch manifold according to the pipe diameter of the branch pipe Figure 2 15 Branc...

Page 32: ...l the pipe with nitrogen preventing excessive oxidation during brazing and forming an oxide film on the inner wall of the pipe 4 Ensure a certain inclination when installing the pipeline 5 When instal...

Page 33: ...the pressure of the leak detection in the low pressure section must not exceed the value higher than 32 8 bar otherwise the compressor will be damaged After the leak detection is completed the nitroge...

Page 34: ...Unit Length kg m 16 0 169 19 0 238 22 0 315 25 0 415 Note Before commissioning the Liebert XD system for the first time it must be recharged with refrigerant oil as per the requirement The lack of ref...

Page 35: ...nd may result in loosening connections and wearing of certain parts Hence to ensure the rigidity of the compressor during transportation three U shaped fixing plates are added to the compressor base N...

Page 36: ...ance The unit is placed vertically and the installing fasteners are firmly fixed The piping connecting the indoor and outdoor units have been installed properly and the ball valves of the condenser th...

Page 37: ...he connection of all power cables control cables and ground cables must comply with the national and local electrician regulations 2 For full load current refer to the unit s nameplate The cable size...

Page 38: ...own in Figure 3 1 ITEMS DESCRIPTION 1 Input access cable should be fixed Figure 3 1 Electrical Control Box and User Cabling Open the front door of Vertiv Liebert XDC unit and the user can see the spec...

Page 39: ...rresponding ends of the external power supply terminals respectively A certain margin for the incoming cable should be provided to fix it on the cable fixing clamp which is fixed on the inner panel of...

Page 40: ...ld cabling wiring Before connecting the control cables the person who carries out cabling work must take corresponding anti static measures ITEMS DESCRIPTION ITEMS DESCRIPTION 1 Customized Alarm 4 RS...

Page 41: ...it will shut down Self defined alarm terminal Terminals 50 51 55 can be connected to 3 kinds of sensor inputs and terminal 24 is a common terminal It can also be defined as a fire sensor etc After the...

Page 42: ...electrical circuit of the system The power supply and ground cables are firmly connected to the disconnect switches The rated value of the circuit breaker or fuse is correct The control cable is conne...

Page 43: ...nd firmly fixed all electrical and control connections 3 Confirm that the power supply cables and low voltage control cables are arranged separately 4 1 2 Vacuuming As Liebert XDC unit and the cooling...

Page 44: ...hat the system enters the vacuum mode again through the settings Note The longer on site connecting pipe the greater the requirement for static charging Note After the static charging is finished ensu...

Page 45: ...ging check and confirm according to Table 4 1 Table 4 1 Commissioning Inspection Checklist Inspection Items Results All output functions are automatic The temperature and humidity settings and control...

Page 46: ...tion phase failure protection reverse phase protection and other functions 3 Through the menu operation user can accurately understand the main parameters and operating status of the system 4 Expert l...

Page 47: ...er the user password to unlock then the setting button and power on off button will appear for parameter setting and power on off setting The top half of the color screen displays the home button alar...

Page 48: ...trol mode On Off button This button will be displayed after unlocking the unit is in shutdown state click this button for at least 2sec the unit will turn on the unit is running click this button for...

Page 49: ...m then the parameter takes effect 5 Press the exit key to return to the previous menu interface Note After changing the parameters if user does not press ENTER to confirm the supply air high temperatu...

Page 50: ...rrent alarm status record of the air conditioner unit prompting no alarm or specific alarm status information The specific alarm status information includes serial number alarm content and alarm occur...

Page 51: ...ick the Main Unit icon to enter the interface shown in Figure 5 7 and Figure 5 8 the unit icon on the left is lit user can view the main unit operating status and set related parameters Figure 5 7 Men...

Page 52: ...Terminal icon to enter the interface shown in Figure 5 9 Figure 5 10 and Figure 5 11 The left terminal icon is lit user can view the running status of the terminal and set related parameters Figure 5...

Page 53: ...Vertiv Liebert XDC User Manual 46 Figure 5 11 Terminal Alarm Setting Interface 5 4 4 Run Time Figure 5 13 shows the RUN Time interface of the unit Figure 5 12 Run Time Interface...

Page 54: ...Color Display Screen Operating Instructions 47 5 4 5 About Figure 5 14 shows the About interface of the unit Figure 5 13 About Interface...

Page 55: ...mponents monthly focusing on checking whether the system functions normally and whether the components have any sign of wear Refer to Table 6 1 for the monthly routine maintenance inspection items Tab...

Page 56: ...k fuse and MCB Check and tighten circuit connectors Check control program Check the closing condition of the contactor Cooling terminal Electronic expansion valve Whether the refrigerant pressure and...

Page 57: ...ormer and check the output voltage 2 Check the appearance of the terminal transformer and power supply module and check the output voltage 3 Check the control interface board control board temperature...

Page 58: ...he compressor to stop On the other hand too high suction pressure will also reduce the cooling of the compressor motor by the refrigerant which may cause damage to the compressor The minimum low press...

Page 59: ...ical damage caused by the operation of the fan 6 8 Air cooled Condenser Refer to the related information in Maintenance in Vertiv Liebert LVC Condenser User Manual 6 9 Compressor The Vertiv Liebert XD...

Page 60: ...t of the compressor motor measures must be taken to clean the system to eliminate acidic substances in the system and avoid such failures in the system in the future Note The replacement of the compre...

Page 61: ...the average current Loose circuit connection Fasten the circuit connector Compressor coil is short circuited and burned out Check the motor windings if any defect is found replace them immediately Th...

Page 62: ...e detection is too low abnormal Check the suction pressure Check the circuit where the low pressure sensor is located Check whether the reading of the low pressure sensor and the actual pressure are w...

Page 63: ...the filter net Clogged dry filter Replace the dry filter Improper setting of the superheat of the electronic expansion valve of the terminal Operate strictly in accordance with the design superheat of...

Page 64: ...4 3 24 4 BK BK 29 1 29 3 LPT1 BK BK 30 1 30 3 LPT2 BK BK OPTIONAL 13 2 NO 1 2 23 25 25 27 TEMPERATURE SENSOR 1 2 DLTS1 2 DISCHARGE LINE HP1 2 HIGH PRESSURE SWITCH 35 30 VFD1 2 COMPRESSOR FREQUENCY HPT...

Page 65: ...1 6 380Vx3 Power supply undervoltage alarm value V 380Vx 1 10 380Vx3 Low voltage alarm start delay s 30 180 600 Low exhaust superheat alarm activation delay s 30 300 600 Self defined 1 type 0 0 2 Self...

Page 66: ...ing vibration ___ 3 Compressor drive Air cooled condenser ___ 1 Cleanliness of condenser fins ___ 2 Whether the fan mounting base is firm ___ 3 Whether the fan cushion is aged or damaged ___ 4 Whether...

Page 67: ...eek for the thunderstorm season ___ 5 Speed controller voltage regulation function ___ 6 The temperature switch is at the specified setting value ___ 7 The refrigerant pipeline is properly supported _...

Page 68: ...cts We will continue to reduce and eliminate toxic and hazardous substances in our products through continuous research The following components or applications contain toxic and hazardous substances...

Page 69: ...Connect with Vertiv on Social Media https www facebook com vertiv https www instagram com vertiv https www linkedin com company vertiv https www twitter com vertiv...

Page 70: ...rks or registered trademarks of their respective owners While every precaution has been taken to ensure accuracy and completeness here Vertiv Group Corp assumes no responsibility and disclaims all lia...

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