Vertiv Liebert DSE060 Installer/User Manual Download Page 1

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Liebert®

DSE™ Packaged Solution
Thermal Management System

Installer/User Guide

60-kW (15-ton) Capacity

Summary of Contents for Liebert DSE060

Page 1: ...Liebert DSE Packaged Solution Thermal Management System Installer User Guide 60 kW 15 ton Capacity...

Page 2: ...aims all liability for damages resulting from use of this information or for any errors or omissions Refer to other local practices or building codes as applicable for the correct methods tools and ma...

Page 3: ...ng and Placing Equipment 27 6 2 Electrical Installation Checks 27 6 3 Other Installation Checks 27 6 4 BMS and Sensor Installation Checks 28 7 Initial Start up Checks and Commissioning Procedure for W...

Page 4: ...enser Fan 46 8 9 Replacing the Condenser Fan 46 8 9 1 Verifing the Fan Address 53 8 10 Replacing the Premium efficiency Control Board 57 8 10 1 Preparing to Replace the Board 57 8 10 2 Installing the...

Page 5: ...nit Off mode Some internal components require and receive power even during the Unit Off mode of the controller The factory supplied disconnect switch is on the exterior of the enclosure The only way...

Page 6: ...rt fan modules before removing mounting hardware Use caution to keep body parts out of the fan modules pathway during repositioning Only properly trained and qualified personnel should work on this eq...

Page 7: ...g operation Allow sufficient time for them to cool to a touch safe temperature before handling Use extreme caution and wear appropriate OSHA approved PPE when replacing or performing maintenance on th...

Page 8: ...ation system extreme care must be used when opening systems during service If water is absorbed into the POE oil it will not be easily removed and will not be removed through the normal evacuation pro...

Page 9: ...13 14 15 16 17 18 19 20 21 0 2 0 8 1 6 L D B 0 P Table 2 2 DSE060 Configuration number Detail Digits 11 to 21 Example Configuration number Detail Digits 22 to 36 22 23 24 25 26 27 28 29 30 31 32 33 3...

Page 10: ...9 MERV 11 4 in Digit 15 CoilOption 1 Non coated coils evaporator and condenser Digit 16 Enclosure Option 6 Standard color pebble gray Digit 17 High voltage option L Locking disconnect 6 Dualdisconnec...

Page 11: ...mer supplied T 120 V utility power from main unit power supply Digit 26 Option 0 No power meter P Power meter Contact the factory Digit 27 Option 0 None Digit 28 Option 0 None Digit 29 Condensate Pump...

Page 12: ...cuments by number and title Document Number Title DPN004597 Component Location Perimeter Unit Table 2 6 Component location Drawings 2 3 Air flow Configurations Document Number Title DPN004598 Airflow...

Page 13: ...ode Refer to the appropriate submittal drawing listed in Dimension Planning Drawings on the next page for the condensate drain line location and connection size Verify that the high voltage electric s...

Page 14: ...cal Field Connections on page 23 for the details 3 2 2 Evaporator Condensate drain Connection Connect the condensate drain line to an adequate water drain system See 3 2 above for the connection on th...

Page 15: ...Figure 3 1 Condensate Drain Location Item Description 1 Condensate drain connection 3 Pre installation Preparation and Guidelines 15...

Page 16: ...tional Lines must be rigid enough not to bow over top of other objects Table 3 2 Evaporator Drain line Figure Descriptions 3 3 Operating Conditions The Liebert DP060 must supply air to a conditioned s...

Page 17: ...ntrol the minimum supply air setpoint is 68 F 20 C and the maximum supply air temperature is 80 F 27 C NOTE When running above 77 F 25 C supply air temperature the superheat readings on the refrigerat...

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Page 19: ...arp edges splinters and exposed fasteners Can cause injury Only properly trained and qualified personnel wearing appropriate OSHA approved PPE should attempt to move lift remove packaging from or prep...

Page 20: ...ader bars and or shimmed blocks to prevent damage to the unit Unit must remain level when lifted to prevent damage to internal equipment Do not place unit directly on the ground If the unit must be se...

Page 21: ...it The forklift must be rated for at least 5 500 lb 2495 kg and the fork length can be no less than 8 ft 2 4 m See Typical Center Line of Fork Pockets on the next page for the location of fork pockets...

Page 22: ...Figure 4 3 Typical Center Line of Fork Pockets Vertiv Liebert DSE060 Installer User Guide 22...

Page 23: ...only way to ensure that there is NO voltage inside the unit is to install and open a remote disconnect switch Refer to unit electrical schematic Follow all local codes WARNING Risk of electric shock C...

Page 24: ...reliable indicator of proper connection The blowers will rotate the same direction regardless of the three phase power input Three phase power must be connected to the unit line voltage terminals in...

Page 25: ...electrical connections are described in the submittal documents included in the Submittal Drawings on page 69 After all unit wiring is complete you can use the iCOM control to set operating setpoints...

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Page 27: ...onforms to national and local codes 8 Confirm that power wiring connections to the utility box are completed 6 3 Other Installation Checks 1 Ducting complete 2 Confirm ducting is attached to unit and...

Page 28: ...r transducer if present is installed in the room and wired back to the DP060 unit 4 Confirm the supply air sensor is installed in the best location possible to obtain a temperature reading representat...

Page 29: ...approved PPE NOTICE Risk of improper electrical connection of three phase input power Can cause backward compressor rotation and unit damage Service technicians should use a gauge set on the system du...

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Page 31: ...ormed only by properly trained and qualified personnel and in accordance with applicable regulations and manufacturers specifications Opening or removing the covers to any equipment may expose personn...

Page 32: ...airflow reduction Pleat direction is non standard Use only short pleat filters see Proper filter pleat direction Long pleat filters are subject to collapse at high airflows To maximize the performance...

Page 33: ...ockwise until the alarm is energized 6 Turn the adjusting knob one turn clockwise or to the desired filter change point Figure 8 1 Proper filter pleat direction Item Description 1 Short pleat construc...

Page 34: ...dders rated for the weight of the fan assembly and technicians if used during installation Refer to handling lifting and or installation equipment operating manual for manufacturer s safety requiremen...

Page 35: ...e end device Do not make any modifications additions or conversions to the fan assembly without the approval of Vertiv WARNING Risk of electric shock Can cause serious injury or death Open all local a...

Page 36: ...gle phased at any time NOTE Do not assume that the fan blades will not start to spin If the motor is in a fault condition it will safely shut down Once the fault condition is cleared there are certain...

Page 37: ...k Fuses If fuses are blown perform the following Check resistances across the phases at the KL1 connector and note them in the following table NOTE Power wires must be removed from the motor for resis...

Page 38: ...connector between 10 V and GND EC fan Alarm Contact Tests Check the alarm contact at KL2 to determine if there are any fault conditions present Condition No Fault Condition Fault Condition NO COM Ope...

Page 39: ...ward suddenly Can cause injury or death Evaporator fan modules weigh in excess of 125 lb 56 7 kg each Support fan modules before removing mounting hardware Use caution to keep body parts out of fan mo...

Page 40: ...n removal device is two lengths of rigid material that is 4 inches 100 mm wide and strong enough to support the weight of the fan module 3 Remove hardware Figure 8 2 below and save it for re installat...

Page 41: ...Liebert iCOM controls by actively measuring suction pressure via a transducer attached to the suction line rotalock and suction temperature via a thermister strapped to the suction line The EEV active...

Page 42: ...ock valve do not have a valve core Front seat the service valves and relieve pressure from the compressor before loosening a part or a component attached to the service valve Follow local codes to pro...

Page 43: ...does not isolate power from the unit even in the Unit Off mode Some internal components require and receive power even during the unit off mode of the Liebert iCOM control Open all local and remote e...

Page 44: ...loss of cooling In winter do not permit snow to accumulate around the sides or underneath the condenser coil Monthly and semi annual inspections and maintenance are recommended for proper system oper...

Page 45: ...environmental reasons 8 8 3 Cleaning the Condenser Coil The condenser coil is accessible through the cleaning window which allows you to clean the coil without removing the fans from the unit To clea...

Page 46: ...oller The factory supplied disconnect switch is on the exterior of the enclosure The only way to ensure that there is NO voltage inside the unit is to install and open a remote disconnect switch Refer...

Page 47: ...perating manual for manufacturer s safety requirements and operating procedures NOTE If at any time a parameter is entered and the condenser display does not show 888 or if the display shows Err re en...

Page 48: ...er jacket should only extend far enough into the enclosure to make the electricalconnections 3 Not used on last fan 4 Communication cable connection to the next fan Not used on last fan 5 Communicatio...

Page 49: ...5 Use lifting equipment or an adequate number of personnel to remove the EC fan from the condenser NOTE A spreader bar may be required for the lifting equipment if only one technician is performing th...

Page 50: ...ical terminals is 11 5 in lb 1 3 Nm Tighten the compression nut to a torque of 22 in lb 2 5 Nm 14 With the PCB powered the board display should read F00 15 Press the ESC button 16 Press the UP arrow b...

Page 51: ...r contactors for the VSDs and assign ModBus addresses This procedure may take up to 5 minutes to complete P03 Refrigerant Type 2 1 R22 2 R407C 3 R410A P04 Number of Circuits 1 1 Single Circuit 2 DualC...

Page 52: ...that need to be addressed 38 After the last fan is addressed unplug the power plug P24 from the control board and wait 30 seconds 39 Plug all the contactor output plugs back into the board in their co...

Page 53: ...Press the ENT button The display reads 888 if the command is accepted Fan 1 should speed up to 100 and all the other fans should stay the same speed 12 If Fan 1 is not running or if any of the other f...

Page 54: ...1 and 2 of J6 If the condenser is not the last device in the CANbus communication line then the jumper on J6 must be placed on Pins 2 and 3 CANbus communication errors may occur if the jumpers are not...

Page 55: ...r 261 psi R407c 11 17 bar 160 246 psi C13 Condenser pressure absolute min 2 18 0 bar 261 psi R410a 16 24 bar 232 347 psi C14 Condenser pressure PID Kp 1 00 Do not change unless properly instructed C15...

Page 56: ...eed 0 C37 EC Fan4 request speed 0 C38 EC Fan Reverse Request 0 0 Off 1 On C39 EC Fan startup speed offset for pressure mode 0 Offset to the startup speed of the EC Fan in range 10 to 10 C50 C58 C90 Pr...

Page 57: ...the enclosure The only way to ensure that there is NO voltage inside the unit is to install and open a remote disconnect switch Refer to unit electrical schematic Follow all local codes 8 10 1 Prepar...

Page 58: ...Figure 8 7 Jumper locations on Control Board Item Description 1 J4 RS485 service termination jumper 2 J6 Canbus termination jumper 3 J5 4 J2 Vertiv Liebert DSE060 Installer User Guide 58...

Page 59: ...settings To obtain parameters go to the C menu and press the UP or DOWN arrow button to read and record the values for C03 09 and C27 5 Record all of the DIP switch positions for the CANbus DIP switc...

Page 60: ...he latest revision If there are differences clean and dry the surface of the old HMI label attach the new label on top of the old label covering the old label with the new one 21 Verify that the contr...

Page 61: ...ser manual SL 31075 for further information on unit operation We recommend the use of trained and authorized service personnel extended service contracts and factory certified replacement parts Contac...

Page 62: ...L3 Condenser 1 Coil clean 2 Fans free of debris 3 Fans securely mounted 4 Motor bearings in good condition 5 Check all refrigerant lines for vibration isolation Support as necessary 6 Check for refrig...

Page 63: ...onomizer 1 Check for refrigerant leaks 2 Check Re torque wire connections 3 Check contactors for pitting replace if pitted 4 Verify pump speed control operation 5 Check pump mounting 9 Preventive Main...

Page 64: ...MAINTENANCE NOTES Name Signature Company Make photocopies for your records Compare readings information to previous maintenance worksheet Vertiv Liebert DSE060 Installer User Guide 64...

Page 65: ...To locate your local Vertiv representative for Vertiv engineered parts check https www vertivco com en us support or Call 1 800 543 2778 9 Preventive Maintenance Checklist 65...

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Page 67: ...ert Thermal Management Products 1 800 543 2778 Liebert Channel Products 1 800 222 5877 Liebert AC and DC Power Products 1 800 543 2378 A 2 Locations United States Vertiv Headquarters 1050 Dearborn Dri...

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Page 69: ...Access and Location DPN004756 Installation and Service Clearance for Multiple Units DPN004602 Evaporator Compartment Service Area ElectricalConnections DPN004587 ElectricalConnections Enclosure Dualp...

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Page 71: ...ins Board Clip Board Clip 4 1 4 108mm Plug in Cable to Either Connector Always Mount Housing as Shown Front and Back Sections Snap Together at 4 Locations 3 1 8 81mm Shielded Cable Unit End Plug Cable...

Page 72: ...place 2 Unlatch display from cradle by pinching top tab while holding back of display careful not to drop or let display hang by cables 3 Align studs of bracket with keyholes on back of display 4 Comp...

Page 73: ...n menu screens User screen and Service screen The User screen contains the menus to access parameters required for basic unit control and setup The Service screen is designed for service personal and...

Page 74: ...for humidification airflow static pressure fluid flow rate and cooling capacity Status LEDs The display will provide the user with the unit s operating status using an integrated LED The LED will ind...

Page 75: ...low setup of optional expansion boards Various Sensors The menus shall allow setup and display of optional custom sensors The control shall include four customer accessible analog inputs for field sup...

Page 76: ...TB3 P71 P72 P74 P64 E5 P67 P66 P11 P12 P21 P20 P13 P7 P76 P95 P100 P75 2 RS485 ETHERNET SITE AND BMS COMMUNICATION CONNECTIONS iCOM MICROPROCESSOR AND I O BOARD ETHERNET CABLE FIELD SUPPLIED TB3 P 2 D...

Page 77: ...P13 P7 P76 P95 P100 P75 2 iCOM MICROPROCESSOR AND I O BOARD TB3 P71 P72 P74 P64 E5 P67 P66 P11 P12 P21 P20 P13 P7 P76 P95 P100 P75 2 iCOM MICROPROCESSOR AND I O BOARD NOTE For dual unit network confi...

Page 78: ...ng Use field supplied Class 1 wiring 9 CUSTOMER ALARM INPUTS Terminals for field supplied normally open contacts having a minimum 75va 24vac rating between terminals 24 50 51 56 Use field supplied Cla...

Page 79: ...nits Use Class 5 shielded cable Supplied by other NOTE All low voltage terminal connections are spring cage with a wire range of 28 12AWG NOTE All communication cables should be kept separate from hig...

Page 80: ...001040_REV4 ELECTRICAL FIELD CONNECTIONS LIEBERT DSE 200A DISCONNECT VIEW 3 4 19 3 4 19 6 1 2 165 6 152 3 75 2 51 1 2 3 4 6 5 7 8 11 14 9 18 17 10 15 22 16 23 19 20 21 60A DISCONNECT VIEW FOR REFERENC...

Page 81: ...40_REV4 LIEBERT DSE EVAPORATOR ELECTRIC PANEL SIDE ENTRANCE DOOR REMOVED FOR CLARITY CUSTOMER CONNECTION ELECTRIC PANEL SINGLE POWER INPUT SHOWN CONDENSER AND ECONOPHASE ELECTRIC PANEL UNIT TRANSFORME...

Page 82: ...TS CONTROLLER TRANSFORMERS RELAYS AND GND BAR POWER METER POWER FUSES OPTIONAL COMMUNICATION CONNECTORS ATS CONTROLLER LOW VOLTAGE TERMINALS CUSTOMER CONNECTIONS ETHERNET SWITCH FIVE PORT OPTIONAL POW...

Page 83: ...ER CONNECTIONS COMMUNICATION CONNECTORS ETHERNET SWITCH FIVE PORT OPTIONAL POWER METER ASSEMBLY OPTIONAL 120V UTILITY CIRCUIT BREAKERS AND TERMINALS OPTIONAL WIRE DUCT WIRE DUCT GND LUG FUSED DISCONNE...

Page 84: ...LOCATIONS DISCONNECT AND GND LUGS POWER DISTRIBUTION POWER 24VAC TRANSFORMER AND TERMINALS PUMP VFD PUMP FUSES CONDENSER FAN FUSES PUMP CONTACTOR CONDENSER FAN CONTACTORS ECONOPHASE CONTROL BOARD CON...

Page 85: ...RELAYS FOR OPTIONS SMOKE DETECTOR BOARD OPTIONAL LOW VOLT FUSE BOARD CONTROL FUSES ISOLATION TRANSFORMER AND TRANSFORMER TERMINALS CONTROL TRANSFORMER FAN FUSES FAN CONTACTOR COMPRESSOR CONTACTOR COMP...

Page 86: ...SUPPLY Form No DPN001040_REV4 COMPONENT LOCATION DIAGRAM LIEBERT DSE Front of unit 1 Compressor 2 Evaporator Coil 3 EC Fan 4 Interior 120V Light 5 Light Switch 6 GFI Outlet 7 Filters qty 3 8 Duct Coll...

Page 87: ...REV 1 REV DATE 9 18 DPN004598 Page 1 1 DP060 TOP INLET FRONT SUPPLY Form No DPN001040_REV4 AIRFLOW SCHEMATIC LIEBERT DSE Some panels removed for clarity Return Air In Supply Air Out Front of unit...

Page 88: ...G DIMENSIONAL DATA LIEBERT DSE Front View Right Side View Top View 19 3 8 491mm 2 3 8 60mm At Center of Duct Flange 2 7 8 72mm At Center of Duct Flange 11 1 8 283mm 7 1 4 184mm 55 1 8 1400mm 105 1 4 2...

Page 89: ...es required minimum clearance for Electrical Box and Component access Front View Right Side View Top View 134 1 2 3418mm 6 1 2 164mm 42 1067mm 1 25mm Typ 2 Places Forklift access Typ both sides 72 182...

Page 90: ...rity 2 Mounting requirement details such as brand type embedment depth edge spacing anchor spacing concrete strength wall bracing and special inspection must be outlined and approved by the project St...

Page 91: ...No DPN001040_REV4 CONDENSATE DRAIN ACCESS LOCATION LIEBERT DSE 3 4 NPT female fitting for Condensate Drain A DETAIL A Condensate Drain Location Condensate Drain Location Bottom View showing Condensat...

Page 92: ...Evaporator Section Access Door swings inward as shown Typ both sides 36 914mm Shaded are indicates minimum clearance required in front of Liebert DSE unit 120V Interior Light 120V Interior Light Swit...

Page 93: ...options 8 COMMON ALARM On any alarm normally open dry contact is closed across terminals 75 76 for remote indication 1 AMP 24VAC max load Use Class 1 field supplied wiring 9 REMOTE HUMIDIFIER On any...

Page 94: ...low voltage terminal connections are spring cage with a wire range of 28 12AWG NOTE All communication cables should be separated from high voltage wiring OPTIONAL ELECTRICAL CONNECTIONS 20 SMOKE SENSO...

Page 95: ...GLE POWER INPUT Form No DPN001040_REV4 ELECTRICAL FIELD CONNECTIONS LIEBERT DSE 200A DISCONNECT VIEW 6 1 2 165 8 203 2 51 1 2 3 4 5 6 9 12 7 16 15 8 13 20 14 21 17 18 19 4 1 4 109 3 76 4 1 4 109 2 11...

Page 96: ...1524mm 36 914mm Typ Notes 1 Required clearance between the end unit and the nearest obstruction 2 Evaporator Coil may be removed into service area and through either door 3 See DPN004600 fo additiona...

Page 97: ...Vertiv Liebert DSE060 Installer User Guide...

Page 98: ...nd logos referred to are trade names trademarks or registered trademarks of their respective owners While every precaution has been taken to ensure accuracyand completeness herein Vertiv Co assumes no...

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