Fused Resistance Load Lead Harness Connections
590-2172-501A/SL-29241/4200-136
11-1
11. Fused Resistance Load Lead Harness Connections
There is a maximum of seven load connections available. To identify connection locations, refer to the
Resistance Steps section of the UXIMe Wiring Schematic drawing at the back of this manual. This
drawing shows exact locations where these cables connect to the battery for each supported
configuration.
Warning
: Before making any connections to the battery, verify the fuses are not installed in the load
lead fuse holders. Do not install the fuses until the time that the entire system is commissioned.
Each Resistance Load cable assembly is made up of seven color-coded load wires to distinguish each
resistance load step for proper termination at the battery. From the UXIMe, the Resistance Load cables
are routed to the installation location and cut to the appropriate length. For ease of future cell
maintenance, leave some slack in the wiring to the cells. The wire should be stripped to remove
approximately 5/16
”
of insulation and crimped into the butt splice on the Fuse Holder Assembly. When
connecting to the charger bus, it may be required to replace the 10K resistor leads and or load lead
’s
faston
™
terminal with a ring terminal to complete connection to the bus. Proper location and crimp
termination of these cables are critical and could cause equipment failures if done improperly.
Note
: When installing load lead cables, cut them to the appropriate length. Do not coil these
cables. Failure to cut cables to the correct length could result in inaccurate readings.
Figure 9 - Resistance Steps Connection to Battery
