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Vertiv 565050, Installation And User Manual

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Vertiv 565050 Installation And User Manual Download Page 37

 

 

Vertiv

 

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eSure™ Power Extend Converter Installation and User Manual (UM565050)

 

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Rev. D 

37 

Repair 

When a trouble symptom is localized to a faulty power extend converter, the 
power extend converter is to be replaced in its entirety.  No attempt should 
be made to troubleshoot or repair individual components inside the power 
extend converter. 

Power Extend Converter Replacement 

General 

The power extend converter can be inserted or removed with power applied 
(hot swappable) as long as the power extend converter is inserted/removed 
with the enable/disable switch in the disabled position. 

Important Safety Instructions 

 

DANGER!

  Adhere to the “Important Safety Instructions” starting on 

page 6 and those listed in the power system manual. 

 

WARNING!  

The power extend converter and front mounting bracket 

becomes very hot during power extend converter operation at heavy 
loads.  Wear heat resistant gloves or allow the power extend 
converter to cool down before removing. 

Procedure 

1.

 

Performing this procedure may activate external alarms.  Do one of 
the following. If possible, disable these alarms.  If these alarms cannot 
be easily disabled, notify the appropriate personnel to disregard any 
alarms associated with this system while this procedure is performed. 

2.

 

Place the power extend converter front panel switch to the disable 
position. 

3.

 

Carefully remove any brackets or panels to access the power extend 
converter. 

4.

 

Loosen the screw retaining the converter to the mounting bracket. 

5.

 

Pull the power extend converter out from the distribution position. 

6.

 

Carefully disconnect the return wire from the top of the power 
extend converter. 

Summary of Contents for 565050

Page 1: ...tend Converter Installation and User Manual UM565050 Revision D Specification Number 1C48581000B Model Number C48 58 1000B Note P N 565050 includes Power Extend Converter Spec No 1C48581000B and associated components ...

Page 2: ...n from Vertiv Group Corp is strictly prohibited 2020 Vertiv Group Corp All rights reserved Vertiv and the Vertiv logo are trademarks or registered trademarks of Vertiv Group Corp All other names and logos referred to are trade names trademarks or registered trademarks of their respective owners While every precaution has been taken to ensure accuracy and completeness herein Vertiv Group Corp assum...

Page 3: ...t Containing Static Sensitive Components 7 Static Warning 8 Introduction 9 Overview 9 What is in the Box 9 Support Mounting Bracket Kits 10 Application 10 Specifications 16 DC Output Ratings 16 DC Input Ratings 19 Environmental Ratings 21 Compliance Information 21 Standard Features 22 Mechanical Specifications 24 Installation 24 General Requirements 24 Installing the Power Extend Converter 24 Maki...

Page 4: ...nts and Switch 33 Power Extend Converter High Voltage Shutdown and Lockout Restart and Power Extend Converter Overcurrent Shutdown and Lockout Restart 33 Troubleshooting and Repair 35 Important Safety Instructions 35 Contact Information 35 Troubleshooting 36 Power Extend Converter Fault Symptoms and Troubleshooting 36 Repair 37 Power Extend Converter Replacement 37 General 37 Important Safety Inst...

Page 5: ... not avoided ANSI OSHA This admonition is not used for situations that pose a risk only to equipment data or service even if such use appears to be permitted in some of the applicable standards OSHA ALERT Alerts the reader to an action that must be avoided in order to protect equipment software data or service ISO ALERT Alerts the reader to an action that must be performed in order to prevent equi...

Page 6: ...e tasks should be performed in the order indicated b Remove watches rings and other metal objects c Prior to contacting any uninsulated surface or termination use a voltmeter to verify that no voltage or the expected voltage is present Check for voltage with both AC and DC voltmeters prior to making contact d Wear eye protection e Use certified and well maintained insulated tools Use double insula...

Page 7: ... and to select proper PPE Only authorized and properly trained personnel should be allowed to install inspect operate or maintain the equipment Do not work on LIVE parts If required to work or operate live parts obtain appropriate Energized Work Permits as required by the local authority per NFPA 70E Standard for Electrical Safety in the Workplace Hazardous Voltage DANGER HAZARD OF ELECTRICAL SHOC...

Page 8: ...al resistor is necessary Read and follow wrist strap manufacturer s instructions outlining use of a specific wrist strap 3 Do not touch traces or components on equipment containing static sensitive components Handle equipment containing static sensitive components only by the edges that do not have connector pads 4 After removing equipment containing static sensitive components place the equipment...

Page 9: ...nstalled from the device to the panel s return bar The power extend converter provides several functions 1 Boosts the input voltage to provide a regulated 58 0 VDC to the load 2 Provides overload protection with a resettable electronic over current switch 3 Contains a mechanical switch to enable and disable the output This switch also resets the electronic over current protection switch 4 Internal...

Page 10: ...ounting bracket kits have been designed to easily install the C48 58 1000B Power Extend Converter into the power systems listed in Table 2 A support mounting bracket kit must be used for grounding and mechanical support The various support mounting bracket kits available are listed in Table 3 Each kit comes with specific installation instructions Refer to Figure 1 for an illustration of the C48 58...

Page 11: ...125000 48 VDC Vortex Power System 582126000 NetSure 701 48 VDC Power System 582127000 NetSure 7100 48 VDC Power System formerly NetSure 721 582127000100 582127000101 582127000102 582127000103 582127000203 NetSure 7100 48 VDC Power System Pre Configured Models 582136800 NetSure 502 48 VDC Power System 582137000 NetSure 512 48 VDC Power System List 27 582137100 NetSure 5100 48 VDC Power System 54527...

Page 12: ...82127000203 power system For use with a List DE DF DG DH DJ DK 26 position bullet dual voltage distribution panel installed in a Spec No 581127000 or 582127000 power system Kit Instructions see IM565391 565601 For use with a List AA AM AN 24 position bullet distribution panel installed in a Spec No 582126000 or 582125000 power system For use with a List JA JB JC 20 position bullet dual voltage or ...

Page 13: ...when a front door is required Kit Instructions see IM565649 60018725 For use with a P N 548066 stand alone distribution panel Includes mounting bracket and door kits Also used with a Spec No 582136800 19 inch wide 1 row cabinet when a front door is required Kit Instructions see IM565649 565460 For use with a Spec No 582137000 List 27 power system Kit Instructions see IM565460 565939 For use with a...

Page 14: ...ee IM60019000 Table 4 Additional Material for Systems to be Equipped with Power Extend Converter P N Description 565788 21 position return bus bar for use with Spec No 582137100 List 20 installed prior to January 2020 565789 26 position return bus bar for use with Spec No 582137100 List 25 installed prior to January 2020 60016097 2 position load bus bar adapter for use with two power extend conver...

Page 15: ... and User Manual UM565050 Rev D 15 Figure 1 C48 58 1000B Illustration Notes 1 All dimensions are in inches mm 0 28 7 0 1 94 49 3 1 28 32 4 3 13 79 6 0 73 18 5 0 365 9 27 3X 4 22 107 2 0 43 11 0 4 64 117 9 5 30 134 5 0 06 1 6 4 35 110 4 Vin Alarm Vout ...

Page 16: ... application Refer to the specific mounting bracket kit instructions see Table 3 for spacing and power restrictions Use the calculator tool that can be obtained at https www vertiv com en us products catalog critical power dc power systems esure power extend converter c4858 1000 downloads to determine the necessity quantity and spacing requirement of the Power Extend Converter based on the RRU typ...

Page 17: ...tput voltage returns and stays within the 1 regulation band within 4 milliseconds Telcordia GR 947 CORE c Overshoot Undershoot 1 0 maximum output voltage overshoot at turn on high voltage shutdown does not activate No voltage undershoots at turn off d Output Voltage Accuracy 0 15 V at 58 VDC and 50 load and nominal input voltage 52V to 56 5V ...

Page 18: ...put Power Ratings Input Voltage Ambient Temperature 40 C 55 C 65 C Air Flow LFM Air Flow LFM Air Flow LFM 0 60 120 0 60 120 120 0 60 Watts Watts Watts 42VDC 1000 1000 1000 800 850 1000 600 650 800 54VDC 1000 1000 1000 1000 1000 1000 750 850 1000 58VDC 1000 1000 1000 1000 1000 1000 1000 1000 1000 ...

Page 19: ...00 Hz to 3000 Hz and linear in between 35 dBm 4 mV at 3 kHz to 20 kHz according to ETSI EN 300 132 2 V2_1_2 2003 09 4 9 1 e Voice Frequency Output Noise System Noise Output noise less than 38 dBrnc at nominal input 54 V and load 5 to 100 conditions 16 66 Hz to 6000 Hz DC Input Ratings 1 Nameplate Rating 42 VDC 23 8 A 54 VDC 19 0 A 58 VDC 17 8 A 2 Input Voltage a 42 0 VDC to 58 0 VDC with 100 maxim...

Page 20: ...731 8 44 28 79 47 99 50 01 10 65 57 95 8 63 0 9785 10 99 37 48 48 70 84 15 05 57 83 12 25 0 9806 13 98 47 71 47 96 80 81 17 18 57 76 13 99 0 9807 15 89 54 22 48 01 99 89 21 21 57 64 17 33 0 9810 19 39 66 16 54 5 54 44 0 00 0 08 58 27 0 00 0 00 4 36 14 86 54 59 20 35 3 82 58 13 3 50 0 9756 5 08 17 33 54 47 30 43 5 70 58 07 5 24 0 9801 6 19 21 13 54 51 50 03 9 32 57 97 8 63 0 9847 7 78 26 55 54 54 7...

Page 21: ...3048 meters per Telcordia GR 63 6 Seismic Designed to meet GR 63 CORE Zone 4 7 Ventilation Requirements The power extend converter is convection cooled Unforced and forced cooling required based on application See Table 2 for applications of the Power Extend Converter Use the calculator tool that can be obtained at https www vertiv com en us products catalog critical power dc power systems esure p...

Page 22: ... power extend converter combines the functionality of a boost converter overcurrent protection device and disconnect switch in a package that is in the form factor of a bullet DC breaker so that it can be used in DC power plants that utilize the bullet style breaker 2 Input Protection a Fusing A non user replaceable fuse is located in the negative input lead of the power extend converter b Low Inp...

Page 23: ...onverter into the system will not affect the system voltage 5 Load Sharing Power extend converters are capable of being operated in parallel and share the load such that the maximum difference in output current between any two converters is less than 2 5 A For loads exceeding 1000 watts the rate of change of current to the load must be less than 2 amps per millisecond at startup to prevent actuati...

Page 24: ...environment with access to Crafts persons only This product is intended for installation in network telecommunication facilities CO vault hut or other environmentally controlled electronic equipment enclosure This product is intended for connection to the common bonding network in a network telecommunication facility CO vault hut or other environmentally controlled electronic equipment enclosure T...

Page 25: ...mplete installation instructions refer to the instructions furnished with the mounting bracket kits 1 Performing this procedure may activate external alarms Initial installation of the converter with the switch in the off position will actuate the CB Fuse Alarm Do one of the following If possible disable these alarms If these alarms cannot be easily disabled notify the appropriate personnel to dis...

Page 26: ...e return lead to the load See Figure 2 Torque as indicated in Figure 2 6 For return wire selection and installation routing refer to the instructions furnished with each mounting bracket kit Mounting bracket kit P N 565391 with distribution panel 582127000 List AA is used in Figure 3 and Figure 4 Refer to Table 3 for other available kit P Ns General instructions are as follows a If required connec...

Page 27: ...el with the Power Extend Converter Return Wire Faston Tab P N 565990 Power Extend Converter Return Wire Faston Tab P N 565990 Distribution Panel Return Bar Connect Power Extend Converter Load Lead Here Torque to 72 in lbs Connect Power Extend Converter Load Return Lead Here Torque to 72 in lbs Power Extend Converter Return Wire Faston Tab P N 565990 Load Return Lead Lug Installed View 1 4 Flat Was...

Page 28: ...e P N 564330 Power Extend Converter Return Wire Faston Tab P N 565990 Power Extend Converter Return Wire Extension P N 565752 or 566207 refer to the specific kit instructions Ensure the return wire is behind the front bracket Power Extend Converter Return Wire P N 564330 Power Extend Converter Return Wire Faston Tab P N 565990 Power Extend Converter Orient the white square on the return wire fasto...

Page 29: ...Plug the power extend converter into the distribution panel See Figure 5 11 Secure the power extend converter to the front mounting bracket with the screw provided with the power extend converter Torque as indicated in Figure 5 Figure 5 Installing Power Extend Converter Secure at the top with the supplied screw Torque to 9 6 in lbs Plug the C4858 Series Power Extend Converter into the distribution...

Page 30: ...onnected in parallel to a load that exceeds 1000 watts peak they should be switched on simultaneously 13 Observe the status of the power extend converter front panel local indicator If operating normally this indicator should be illuminated green See Figure 7 on page 34 14 Enable the external alarms or notify appropriate personnel that this procedure is finished 15 Ensure that there are no local o...

Page 31: ...e 7 for recommended wire sizes Table 7 Recommended Wire Sizes Modules in Parallel Recommended Wire Size 1 Ambient Temperature 30 C 40 C 46 C 65 C 1 10 AWG 10 AWG 10 AWG 10 AWG 2 6 AWG 6 AWG 6 AWG 4 AWG 3 4 AWG 4 AWG 2 AWG 2 AWG 1 Wire sizes based on recommendations of the American National Standards Institute ANSI approved National Fire Protection Association s NFPA National Electrical Code NEC Ta...

Page 32: ...tend converters are connected in parallel to a load that exceeds 1000 watts peak they should be switched on simultaneously Checking Power Extend Converter Status Procedure 1 Observe the status of the power extend converter front panel local indicator If operating normally this indicator should be illuminated green See Figure 7 1C48581000B Power Extend Converters Power System Distribution Panel Pow...

Page 33: ...tend converter s front panel To place the power extend converter into operation place the switch in the enable position To remove the power extend converter from operation place the switch in the disable position Power Extend Converter High Voltage Shutdown and Lockout Restart and Power Extend Converter Overcurrent Shutdown and Lockout Restart If the power extend converter experiences a high volta...

Page 34: ...34 Figure 7 Local Indicator Test Points and Switch Location and Identification Status Indicator Enable Disable Switch Output Voltage Test Points Enable Disable Vout Vout Ensure the enable disable switch on the power extend converter is in the disable down position before installing ...

Page 35: ...rce Input Bullet Terminal Power Extend Converter fail Overcurrent Protection Mode Enable Disable switch set to off Output protected HVSD Latched off due to overcurrent No power to input Off Closed to Source Input Bullet Terminal Blown fuse TROUBLESHOOTING AND REPAIR Important Safety Instructions DANGER Adhere to the Important Safety Instructions starting on page 6 and those listed in the power sys...

Page 36: ...tion s Status Indicator Red Low output voltage Replace the power extend converter Converter fail Replace the power extend converter Operating in Bypass Mode Lower output load to bring converter out of Bypass mode Enable Disable switch set to off Set switch to enable position Output protected HVSD Check for converter failure causing it to go into HVSD replace converter Latched off due to overcurren...

Page 37: ...er system manual WARNING The power extend converter and front mounting bracket becomes very hot during power extend converter operation at heavy loads Wear heat resistant gloves or allow the power extend converter to cool down before removing Procedure 1 Performing this procedure may activate external alarms Do one of the following If possible disable these alarms If these alarms cannot be easily ...

Page 38: ...verter was removed from 10 Tighten the screw to retain the converter to the mounting bracket 11 Carefully replace any brackets or panels that were previously removed 12 Place the replacement power extend converter front panel enable disable switch to the enable position 13 Observe the status of the replacement power extend converter front panel local indicator If operating normally this indicator ...

Page 39: ...Vertiv eSure Power Extend Converter Installation and User Manual UM565050 Rev D 39 This page is intentionally blank ...

Page 40: ...Vertiv com Vertiv Headquarters 1050 Dearborn Drive Columbus OH 43085 USA UM565050 RD 06 2020 ...

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