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Hand Lever Controls 

The control levers on the right control the lift, tilt and boom lift in order left to right. The 
levers are pulled to get lift or to tilt the mast back and the levers are pushed for lowering or 
tilting the mast forward. The frame extension is controlled by an electric switch on the dash. 
THE OPERATOR MUST TURN AND LOOK AROUND THE BACK OF THE MACHINE TO 
MAKE SURE NO ONE IS NEAR WHEN MOVING THE FRAME. THE STEER WHEELS 
SHOULD BE IN THE STRAIGHT POSITION BEFORE TELESCOPING THE FRAME 
BECAUSE TURNED STEER WHEELS WILL SHIFT THE FRONT OF THE MACHINE SIDE 
TO SIDE. 

Fork Removal And Installation 

The carriage has two fork shafts to make it easier to remove the forks. Unbolt the carriage 
shaft retainers on both sides of the carriage shaft. Pull out the shaft to release the fork. Repeat 
the procedure for the other side. The installation of the forks should be performed in the 
opposite order ending with the carriage shaft retainers being securely fastened. A large pinch 
bar is provided to aid in the positioning of the forks. Notches have been placed above the 
carriage bar to gain leverage on the fork eye. 

Boom Removal and Installation 

The boom attachment should be removed utilizing the boom stand provided. The horizontal 
boom should be extended all the way out so it will balance on the boom stand. Remove the 
retainer pin at the bottom of the boom and disconnect the hydraulics (The hydraulic quick-
disconnects have a pressure release valve built into them and should be set to the closed 
position before disconnecting). Lower the boom onto the boom stand posts until the boom is 
released. The installation of the boom is performed in the opposite order ending with the 
installing of the retainer pin. The boom can also be lifted off the carriage using the lifting eyes 
on the upper stage if the pin connecting the upper stage to the intermediate stage is in place.

 

Boom Vertical Extension 

The boom has two hydraulic cylinders that are attached to the intermediate stage and are 
controlled by the third hydraulic lever on the operator's dash. The upper boom stage can be 
lifted by disconnecting the boom cylinders from the intermediate stage and raising them into 
the upper stage sockets. The boom retainer pin connecting the intermediate stage to upper 
stage must be relocated to the lugs that connect the stationary boom to the intermediate stage 
(This is required to keep the intermediate stage from being dragged up with the upper stage). 
IF A LOAD IS BEING LIFTED WITH THE UPPER STAGE, THE PINS MUST BE INSTALLED 
ON THE ROD END OF THE CYLINDERS. DO NOT USE THE CYLINDER SOCKETS ON 
THE UPPER BOOM TO LIFT A LOAD. THE UPPER BOOM SOCKETS ARE ONLY TO BE 
USED WHEN LIFTING THE UPPER BOOM SECTION WITHOUT A LOAD. A rectangular 
pin is supplied in the storage compartment that wil fit into a hole in the upper stage to retain 
it. The boom cylinders can then be lowered and pinned to the intermediate stage for achieving 
greater height. 

Summary of Contents for 25/35E

Page 1: ...1 25 35E Custom Mobile Equipment Inc 439 East High Street Baldwin City KS 66006 P 785 594 7474 F 785 594 7475 www versa lift com ...

Page 2: ...Speed Selection 6 Brake 6 Hand Lever Controls 7 Fork Removal And Installation 7 Boom Removal and Installation 7 Boom Vertical Extension 7 Boom Horizontal Extension 8 Boom Lifting Eye Insert 8 Remote Controls Optional 8 Maintenance Guide 9 Lubrication 9 Hydrostatic Transmission 9 Hydraulic System 9 Wheel Ends 9 Critical Fastener Torque Specifications 9 Part Replacement 9 ...

Page 3: ...ication The Versa Lift is a specialty cushion solid tired machine for moving heavy loads on smooth dry surfaces This machine should be operated using the same safety rules as any other lift truck The Versa Lift also has other features not found on common lift trucks like a telescoping frame removable counterweights and a special boom attachment These features allow for many variations in capacity ...

Page 4: ...der raised forks Sound horn when crossing intersections Watch out for people in your work area Keep under the overhead guard when lifting Keep hands and legs inside the operator s station If the load blocks your view go backward Never turn on a grade Carry the load tilted back whenever possible Don t jump from a tipping lift truck Stay in the seat Chock wheels of trailer when docking the machine K...

Page 5: ...lift truck sideways Never carry loose or uneven materials Spread the forks to fit the load Long loads reduce the capacity consult the capacity chart Avoid swinging the load with the boom Boom capacity is with a vertical mast Watch low overhead structures Operate machine in a well ventilated area Accidents happen when 1 The operator is not properly trained 2 The operator is not experienced with the...

Page 6: ...peed Selection The Versa Lift has two speeds which can be selected at any time by flipping the switch on the dash The low speed is for when more power and finer control are required to handle a load and high speed is for traveling with no load The foot pedal control on the right regulates speed forward and backward in whichever speed you have selected Brake There are no service brakes on this mach...

Page 7: ...d disconnect the hydraulics The hydraulic quick disconnects have a pressure release valve built into them and should be set to the closed position before disconnecting Lower the boom onto the boom stand posts until the boom is released The installation of the boom is performed in the opposite order ending with the installing of the retainer pin The boom can also be lifted off the carriage using th...

Page 8: ...REACH DO NOT REPLACE THE LIFTING EYE INSERT WITH OTHER LONGER EXTENSIONS WITHOUT CONSULTING THE FACTORY Remote Controls Optional The remote control system is activated by the MANUAL REMOTE switch located on the dash The remote control transmitter hangs around the neck and buckles to the waist Switch the XMIT toggle to the ON position and the red light beside the switch will flash showing the trans...

Page 9: ...stem Check oil level at 50 hours Replace in tank filter at 500 hours Change oil at 2000 hours Change breather cap at 2000 hours Use universal hydraulic fluid Wheel Ends Check fluid level at 250 hours Drain and replace oil at 2000 hours Critical Fastener Torque Specifications Location Foot pounds Drive wheel lug nuts 350 Wheel end mounting bolts 200 Tilt cylinder rod eye clamp bolts 90 Counterweigh...

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