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Versalift 25/35E, Operator'S Manual

The Versalift 25/35E Operator's Manual is a comprehensive and essential resource for users of this powerful machine. Available for free download at manualshive.com, the manual provides step-by-step instructions, safety guidelines, and troubleshooting tips, ensuring optimal performance and safe operation of the product.

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2 

Introduction

 ............................................................................................................................................ 3 

Lift Truck Application

 ............................................................................................................................ 3 

General Safety Rules

 .............................................................................................................................. 4 

Operating Hazards

 ................................................................................................................................. 5 

Accidents happen when:

 ................................................................................................................... 5 

Operating Procedures

 ............................................................................................................................ 6 

How To Operate

 .................................................................................................................................. 6 

Starting Procedure

 ............................................................................................................................. 6 

Speed Selection ..................................................................................................................................... 6 

Brake ..................................................................................................................................................... 6 

Hand Lever Controls ............................................................................................................................. 7 

Fork Removal And Installation ............................................................................................................. 7 

Boom Removal and Installation ............................................................................................................ 7 

Boom Vertical Extension ...................................................................................................................... 7 

Boom Horizontal Extension .................................................................................................................. 8 

Boom Lifting Eye Insert ....................................................................................................................... 8 

Remote Controls (Optional) .................................................................................................................. 8 

Maintenance Guide ................................................................................................................................... 9 

Lubrication ............................................................................................................................................ 9 

Hydrostatic Transmission ...................................................................................................................... 9 

Hydraulic System .................................................................................................................................. 9 

Wheel Ends ........................................................................................................................................... 9 

Critical Fastener Torque Specifications ................................................................................................ 9 

Part Replacement .................................................................................................................................. 9 

 

Summary of Contents for 25/35E

Page 1: ...1 25 35E Custom Mobile Equipment Inc 439 East High Street Baldwin City KS 66006 P 785 594 7474 F 785 594 7475 www versa lift com ...

Page 2: ...Speed Selection 6 Brake 6 Hand Lever Controls 7 Fork Removal And Installation 7 Boom Removal and Installation 7 Boom Vertical Extension 7 Boom Horizontal Extension 8 Boom Lifting Eye Insert 8 Remote Controls Optional 8 Maintenance Guide 9 Lubrication 9 Hydrostatic Transmission 9 Hydraulic System 9 Wheel Ends 9 Critical Fastener Torque Specifications 9 Part Replacement 9 ...

Page 3: ...ication The Versa Lift is a specialty cushion solid tired machine for moving heavy loads on smooth dry surfaces This machine should be operated using the same safety rules as any other lift truck The Versa Lift also has other features not found on common lift trucks like a telescoping frame removable counterweights and a special boom attachment These features allow for many variations in capacity ...

Page 4: ...der raised forks Sound horn when crossing intersections Watch out for people in your work area Keep under the overhead guard when lifting Keep hands and legs inside the operator s station If the load blocks your view go backward Never turn on a grade Carry the load tilted back whenever possible Don t jump from a tipping lift truck Stay in the seat Chock wheels of trailer when docking the machine K...

Page 5: ...lift truck sideways Never carry loose or uneven materials Spread the forks to fit the load Long loads reduce the capacity consult the capacity chart Avoid swinging the load with the boom Boom capacity is with a vertical mast Watch low overhead structures Operate machine in a well ventilated area Accidents happen when 1 The operator is not properly trained 2 The operator is not experienced with the...

Page 6: ...peed Selection The Versa Lift has two speeds which can be selected at any time by flipping the switch on the dash The low speed is for when more power and finer control are required to handle a load and high speed is for traveling with no load The foot pedal control on the right regulates speed forward and backward in whichever speed you have selected Brake There are no service brakes on this mach...

Page 7: ...d disconnect the hydraulics The hydraulic quick disconnects have a pressure release valve built into them and should be set to the closed position before disconnecting Lower the boom onto the boom stand posts until the boom is released The installation of the boom is performed in the opposite order ending with the installing of the retainer pin The boom can also be lifted off the carriage using th...

Page 8: ...REACH DO NOT REPLACE THE LIFTING EYE INSERT WITH OTHER LONGER EXTENSIONS WITHOUT CONSULTING THE FACTORY Remote Controls Optional The remote control system is activated by the MANUAL REMOTE switch located on the dash The remote control transmitter hangs around the neck and buckles to the waist Switch the XMIT toggle to the ON position and the red light beside the switch will flash showing the trans...

Page 9: ...stem Check oil level at 50 hours Replace in tank filter at 500 hours Change oil at 2000 hours Change breather cap at 2000 hours Use universal hydraulic fluid Wheel Ends Check fluid level at 250 hours Drain and replace oil at 2000 hours Critical Fastener Torque Specifications Location Foot pounds Drive wheel lug nuts 350 Wheel end mounting bolts 200 Tilt cylinder rod eye clamp bolts 90 Counterweigh...

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