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General Safety Rules 

 

Inspect the lift truck before operations 

 

Never drive under the influence of drugs or alcohol 

 

Wear the proper safety equipment when required 

 

Be aware of no smoking areas 

 

Don't block safety or emergency equipment 

 

Watch for pedestrians 

 

Slow down when on slippery or loose surfaces 

 

Know your weight and axle loads when crossing floors 

 

Know your available capacity, load weight and the load center before attempting a lift 

 

Always use your seat belt 

 

No riders on the lift truck 

 

Do not lift anyone on the forks 

 

Do not allow anyone to walk under raised forks 

 

Sound horn when crossing intersections 

 

Watch out for people in your work area 

 

Keep under the overhead guard when lifting 

 

Keep hands and legs inside the operator's station 

 

If the load blocks your view, go backward 

 

Never turn on a grade 

 

Carry the load tilted back whenever possible 

 

Don't jump from a tipping lift truck. Stay in the seat 

 

Chock wheels of trailer when docking the machine 

 

Keep hands and legs out of all pinch points 

 

Stay clear of telescoping frame when operating 

 

Never park on a grade 

 

Set the parking brake when stopped 

 

Unplug battery before opening hood or before any electrical maintenance 

 

Neutralize liquid on top of battery with baking soda 

 

Charge battery in well ventilated area 

 

Read battery manual before working with battery 

Summary of Contents for 25/35E

Page 1: ...1 25 35E Custom Mobile Equipment Inc 439 East High Street Baldwin City KS 66006 P 785 594 7474 F 785 594 7475 www versa lift com ...

Page 2: ...Speed Selection 6 Brake 6 Hand Lever Controls 7 Fork Removal And Installation 7 Boom Removal and Installation 7 Boom Vertical Extension 7 Boom Horizontal Extension 8 Boom Lifting Eye Insert 8 Remote Controls Optional 8 Maintenance Guide 9 Lubrication 9 Hydrostatic Transmission 9 Hydraulic System 9 Wheel Ends 9 Critical Fastener Torque Specifications 9 Part Replacement 9 ...

Page 3: ...ication The Versa Lift is a specialty cushion solid tired machine for moving heavy loads on smooth dry surfaces This machine should be operated using the same safety rules as any other lift truck The Versa Lift also has other features not found on common lift trucks like a telescoping frame removable counterweights and a special boom attachment These features allow for many variations in capacity ...

Page 4: ...der raised forks Sound horn when crossing intersections Watch out for people in your work area Keep under the overhead guard when lifting Keep hands and legs inside the operator s station If the load blocks your view go backward Never turn on a grade Carry the load tilted back whenever possible Don t jump from a tipping lift truck Stay in the seat Chock wheels of trailer when docking the machine K...

Page 5: ...lift truck sideways Never carry loose or uneven materials Spread the forks to fit the load Long loads reduce the capacity consult the capacity chart Avoid swinging the load with the boom Boom capacity is with a vertical mast Watch low overhead structures Operate machine in a well ventilated area Accidents happen when 1 The operator is not properly trained 2 The operator is not experienced with the...

Page 6: ...peed Selection The Versa Lift has two speeds which can be selected at any time by flipping the switch on the dash The low speed is for when more power and finer control are required to handle a load and high speed is for traveling with no load The foot pedal control on the right regulates speed forward and backward in whichever speed you have selected Brake There are no service brakes on this mach...

Page 7: ...d disconnect the hydraulics The hydraulic quick disconnects have a pressure release valve built into them and should be set to the closed position before disconnecting Lower the boom onto the boom stand posts until the boom is released The installation of the boom is performed in the opposite order ending with the installing of the retainer pin The boom can also be lifted off the carriage using th...

Page 8: ...REACH DO NOT REPLACE THE LIFTING EYE INSERT WITH OTHER LONGER EXTENSIONS WITHOUT CONSULTING THE FACTORY Remote Controls Optional The remote control system is activated by the MANUAL REMOTE switch located on the dash The remote control transmitter hangs around the neck and buckles to the waist Switch the XMIT toggle to the ON position and the red light beside the switch will flash showing the trans...

Page 9: ...stem Check oil level at 50 hours Replace in tank filter at 500 hours Change oil at 2000 hours Change breather cap at 2000 hours Use universal hydraulic fluid Wheel Ends Check fluid level at 250 hours Drain and replace oil at 2000 hours Critical Fastener Torque Specifications Location Foot pounds Drive wheel lug nuts 350 Wheel end mounting bolts 200 Tilt cylinder rod eye clamp bolts 90 Counterweigh...

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