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OPERATION & SERVICE MANUAL 

    MANUAL HAND PUMP STACKER 

M

ODEL

: VHPS-2000-AA & VHPS-2000-FF 

1

Summary of Contents for VHPS-2000-AA

Page 1: ... OPERATION SERVICE MANUAL MANUAL HAND PUMP STACKER MODEL VHPS 2000 AA VHPS 2000 FF 1 ...

Page 2: ...on the machine Liability or guarantee is waived if z The instructions in this operating manual are not observed z The high lift stacking truck is operated cleaned or maintained incorrectly z Alterations to the functions are carried out without the consent of manufacturer z Original spare parts are not used Declaration I have read this manual and in particular have taken note of the caution Name Da...

Page 3: ...dth 27 27 Ground Clearance 1 1 Overall Mast Height 78 78 Loading Center 21 21 Wheel Base 41Ͳ5 16 41Ͳ5 16 Turning Radius 45Ͳ11 16 45Ͳ11 16 Steering Wheel Ø7x2 Ø7x2 Front Load Roller Ø4x2 91 Ø4x2 91 Overall Size LxWxH 61 x46x78 61 x27x78 Lift Speed of pumps Loaded 87 87 Unloaded 85 85 Down Speed Loaded 15 secs 15 secs Unloaded 11 secs 11 secs Aisle Width 32 32 Net Weight 818 748 3 ...

Page 4: ...General principles 6 6 7 8 9 Product description Designated use Signs on the truck 10 10 11 Taking into operation Trouble shooting 13 Operating Taking up the load Driving on sloping surfaces Parking brake 14 14 15 16 Maintenance and repair Maintenance daily monthly 6 monthly Maintenance and care of the load chains Chain inspections Temporary lay up 17 17 18 19 20 Raising the load ...

Page 5: ...grating the product with as little risk as possible into his working environment This obligation continues through every phase of the products lifespan beginning at the planning stage Residual dangers are to be minimized Only trained competent personnel who have been instructed using the operating manual and the product are permitted to work with the truck The operating manual must be understood r...

Page 6: ...ious injury CAUTION Warning of a possibly incoming dangerous situation May also be used for warnings of major damage to property Other definitions DIRECTION Marks recommendations for use and other useful information Does not warn of dangerous situations IMPORTANT Warns of a harmful situation Non observance may cause damage to material Used symbols and pictograms Possible danger to file and limb or...

Page 7: ... manual to the manufacturer Enforcement of the availability Head of this responsibility area Operating and installation of the lifting trucks Registering and reporting faults Initiating maintenance and repair Cleaning and care Securing the machine against unauthorized use removing the key Operator skilled employee Operating the lift trucks Reporting faults Initiating maintenance and repairs Cleani...

Page 8: ...rm It is forbidden To climb or reach Rnto any moving parts of the lifting truck e g the lifting frame thrust units lifting mechanisms ancillary equipment etc Short circuiting or removing protective and safety devices Function modifications or alterations are made without the producer s approval Product specific dangers Which may arise when the hydraulic lifting machine is used improperly NOTE ...

Page 9: ...aring capacity for the loaded truck It is not permitted to use the stacker in areas where there is an explosive atmosphere The stacker is not suitable for continuous use in cool houses Ambient conditions Temperature From To e e Degree of humidity 70 Permitted floor incline y Loaded y Unloaded Max 0 5 Max 2 0 Dimensions and weights Mass dead weight m OEV 1 When WUDYHOOLQJ between different building...

Page 10: ...ject into the lifting frame RDG PXVW EH HYHQO GLVWULEXWHG ZKHQ OLIWLQJ WKH IRUNV The load must not KDQJ more than over the end of the lifting forks 0RYLQJ the load CAUTION y y y y y Raise the load only slightly to transport For safety reasons view transport only in a forward direction Only when UDLVLQJ or setting down the load PRYHPHQW RI WKH VWDFNHU VKRXOG EH DYRLGHG 0DNH VXUH WR UDLVH or set dow...

Page 11: ...1 Operation y ...

Page 12: ... Operation To release the parking brake press down on the brake pedal ...

Page 13: ...oad FDUULDJH for cracks Inform after sales service 3 1 Load chain Check the chain and chain connection for mechanical damage Check for play slack chain If required treat with chain spray see also Maintenance and care of load chains 3 2 Mast Clean the inside of the mast profile and grease slightly 6 monthly Load carriage load forks Check lateral play of the mast in case of a dual reach mast and the...

Page 14: ...ins low viscose at all ambient temperatures encountered Under normal temperature conditions lubricating oils with a viscosity of SAE 20 to SAE 40 would be appropriate Lubricating methods The lubricant can be applied by means of brush paint brush or also using compressed air spray devices When using spray cans please make sure the following basic requirement is fulfilled After the thinner has vapor...

Page 15: ...ched by even 2 Measuring procedure To measure elongation through wear that part of the chain which runs over the chain sprocket guide sprocket must be positioned in the stretched area With the aid of a measuring rod measure a section approximately 1 meter in length The number of divisions in the measured area multiplied by the chain divisions gives the nominal measurement The length extending beyo...

Page 16: ... vehicle otherwise condensation could form under it Return to service after a lay up Thoroughly clean and grease the VWDFNHU Remove the film of protective grease Check the hydraulic fluid OHYHO and hydraulic fluid for condensation if necessary carry out a fluid change Inspect hydraulic hose lines for brittleness Test the functions of the VWDFNHU particularly the safety equipment Final withdrawal f...

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Page 22: ...warranty covers the following original drive and lift components drive motors and lift motors hydraulic pumps electronic controllers switches and cylinders It also covers original parts that wear under normal usage conditions wearing parts bearings hoses wheels seals brushes batteries and the battery charger The warranty period for drive and lift components is 1 year For wearing parts the warranty...

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