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39

10002428

Vermont Castings, Majestic Products DVRT36/ 39/ 43

Regulator Cap

Conversion Screw

Pressure
Regulator
Housing

Honeywell Gas Valve

Cleaning the Standing

Pilot Control System

The burner and control system consists of:

burner housing

pilot assembly

millivolt gas valve

gas orifice

thermopile

Most of these components may require only an
occasional checkup and cleaning and some may
require adjustment. If repair is necessary, it should
be performed by a qualified technician.

1. Turn off pilot light at gas valve side.

2. Let fireplace cool if it has been running.

3. Remove window frame assembly. (Refer to

‘Window Frame Assembly Removal’ section.}

4. Remove logs.

5. Vacuum burner compartment especially around

orifice primary air openings.

6. Visually inspect pilot. Brush or blow away any dust

or lint accumulation.

7. Reinstall logs.

8. Ignite pilot. Refer to ‘Lighting Instructions’.

9. Reinstall window frame assembly.

To obtain proper operation, it is imperative that the
pilot and burner’s flame characteristics are steady, not
lifting or floating.

Typically, the top 3/8” to 1/2” of the thermopile should
be engulfed in the pilot flame. Refer to Page 28, Figure
48.

To adjust pilot burner (by qualified service technician):

1. Remove pilot adjustment cap.

2. Adjust pilot screw to provide properly sized flame.

3. Replace pilot adjustment cap.

The primary air shutter is set at factory and should be
adjusted, if necessary, only by a qualified service
technician.

Fig. 56  Honeywell gas valve conversion.

Maintenance

Burner and Burner Compartment
It is important to keep the burner and the burner
compartment clean. At least once per year the logs and
lava rock/ember material should be removed and the
burner compartment vacuumed and wiped out. Remove
and replace the logs as per the instructions in this
manual.

FK-24/FK-12 Fan Assembly

The fan unit requires periodic cleaning. At least once
per month in the operating season, open the lower
louvre panels and wipe or vacuum the area around the
fan to remove any buildup of dust or lint.

Brass Trim

Clean the brass trim pieces using a soft cloth lightly
dampened with lemon oil. Do not use water or
household cleaners on any brass components.

Contact your local representative to arrange an annual
service program.

CO123

Summary of Contents for DVRT36

Page 1: ...lified installer service agency or the gas supplier WHAT TO DO IF YOU SMELL GAS Do not try to light any appliance Do not touch any electric switch do not use any phone in your building Immediately cal...

Page 2: ...em 21 Clearance to Combustibles 21 Venting Components Twist lock Crimp End 23 Operating Instructions Glass Information 25 Louvre Removal 25 Window Frame Assembly Removal 25 Glass Cleaning 25 Installat...

Page 3: ...ther than wood this fireplace must be installed on a metal or wood panel extending the full width and depth of the fireplace 12 This fireplace requires adequate ventilation and combustion air to opera...

Page 4: ...ss 2 51mm 4 102mm R Ref DVRT36 DVRT39 DVRT43 A 36 914mm 39 991mm 43 1092mm B 37 946mm 37 946mm 40 1016mm C 34 870mm 34 870mm 37 940mm D 21 533mm 21 533mm 23 597mm E 32 835mm 35 911mm 39 1012mm F 20 50...

Page 5: ...DVRT36 DVRT39 DVRT43 A 36 914mm 39 991mm 43 1092mm B 34 870mm 34 870mm 37 940mm C 21 533mm 21 533mm 23 597mm D 32 835mm 35 911mm 39 1012mm E 20 508mm 24 610mm 31 787mm F 14 362mm 15 400mm 16 406mm G 1...

Page 6: ...rth is not mandatory one is recom mended for aesthetic purposes A noncombustible hearth which projects out 12 305mm or more from the front of the fireplace is recommended Cold Climate Installation Rec...

Page 7: ...strip nailing flanges C A B Adjustable Drywall Strip Nailing Flange FP1023 Adjustable 1 2 5 8 3 4 Spacing Screw Drywall Position Depths A 1 2 13mm B 5 8 16mm C 3 4 19mm Inlet Minimum 5 5 w c 11 0 w c...

Page 8: ...he wiring through the electrical knockout located on either side of the unit Take care not to cut the wire or insulation on metal edges Ensure the wire is secured and protected from possible damage Ru...

Page 9: ...e of the supply line to the green screw of the socket assembly 8 Refit the socket assembly back into the electrical box and replace the cover plate Secure the cable with the clamp on the outside of th...

Page 10: ...ded However if the unit is converted back to rear vent for any reason a new piece of insulation material approved by Vermont Castings Majestic Products must be used for this purpose 4 Remove the four...

Page 11: ...y incline or decline There must not be any obstructions such as bushes garden sheds fences decks or utility buildings within 24 610mm from the front of the termination hood Do not locate the terminati...

Page 12: ...gulator assy I Clearance to service regulator vent outlet 3 91cm 3 91cm J Clearance to nonmechanical air supply inlet 6 15cm for appliances 10 000 6 15cm for appliances to building or the combustion a...

Page 13: ...mination clearances for buildings with combustible and noncombustible exteriors A Combustible 6 152 mm Noncombustible 2 51 mm B Combustible 6 152 mm Noncombustible 2 51 mm A Balcony with no side wall...

Page 14: ...dimension and position the fireplace in accordance with same Example A If the vertical dimension from the floor of the fire place is 11 3 4m the horizontal run to the face of the outer wall must not e...

Page 15: ...screws Install the 7 175mm vent pipe to the appliance collar and secure with 3 sheet metal screws If a 45 elbow is being Step 5 Guide the venting through the vent hole as you place the appliance in i...

Page 16: ...pliance as a rear vent unit the 90 or 45 transition elbow attached directly to the rear of the unit is NOT INCLUDED in the following criteria and calculations and unless specifically mentioned are to...

Page 17: ...l It may be necessary to first position the fireplace and measure to obtain hole location Depending on whether the wall is combustible or noncombustible cut opening to size For combustible walls first...

Page 18: ...s with high temperature sealant will restrict cold air being drawn in around fireplace Step 7 Apply high temperature sealant to the 4 102mm and 7 175mm collars only Guide the 4 and 7 collars of the ve...

Page 19: ...ell not supplied Refill hole with 12 305mm of coarse gravel leaving a clearance of approximately 4 102mm below snorkel Fig 31 3 Install vent system 4 Ensure a watertight seal is made around the vent p...

Page 20: ...l cases the opening must provide a minimum of 1 25mm clearance to the vent pipe i e the hole must be at least 9 x 9 240 x 240mm 5 Place fireplace into position 6 Place firestop s 7DVFS or Attic Insula...

Page 21: ...ut the use of a blower However with the internal blower installed there will be some increase in warm air movement to rooms serviced by the gravity duct Fig 39 and Fig 40 1 Plan the gravity duct run f...

Page 22: ...22 Vermont Castings Majestic Products DVRT36 39 43 10002428 CFM180 Fig 40 Gravity vent locations Sheet Metal Screws Gravity Duct Plug...

Page 23: ...rmination 7TDVSNORK for Below Grade Installation 45 Elbow 7TDVT45 for Vertical Installation Offsets 7TDR45 for Rear Vent Application 90 Transition Elbow 7TDVRT90 for Vertical Sidewall Applications or...

Page 24: ...5 for Vertical Installation Offsets 7DV45 for Rear Vent Application 90 Transition Elbow 7DVRT90 for Vertical Sidewall Applications or Through the Roof Telescopic Vent Sections 7DVP610 6 to 10 adjustab...

Page 25: ...es Fig 42 6 Tilt window frame assembly out slightly at the bottom lift the frame up and away from the fireplace 7 To replace window frame assembly reverse this procedure Window Frame Assembly Removal...

Page 26: ...from children Take care handling the logs as the material is fragile The individual logs can be identified by the number cast into the underside of each log DVRT36 Refer to Figure 43 1 Remove the top...

Page 27: ...s in the log support 5 Install the left front log B48 on the left side of the burner housing The two 2 holes in the base of the log located over the two 2 studs on the burner housing bracket 6 Install...

Page 28: ...for the venting system may cause spillage of flue gases To inspect the venting system make sure the main gas valve is off Remove the window frame assembly Refer to Window Frame Assembly Removal sectio...

Page 29: ...l all around the heater area for gas Be sure to smell next to the floor because some gas is heavier than air and will settle on the floor WHAT TO DO IF YOU SMELL GAS Do not try to light any fireplace...

Page 30: ...and any gas control that has been under water 5 Turn the remote switch if used OFF Turn the wireless remote if used OFF 6 Wait five 5 minutes to clear out any gas Then smell for gas including near the...

Page 31: ...ote Switch Pilotstat Knob LED FP1037 Fig 52 Comfort control valve Antenna NOTE The antenna should hang in free air away from grounded metal Operation of RF Comfort Control Valve Shutoff Procedure Tran...

Page 32: ...TE mode Fig 52 If the valve is producing Error Code 8 and in REMOTE mode the valve is defective and should be replaced If the valve is in LOCAL mode and producing Error Code 8 then go to the next step...

Page 33: ...e main valve and fan turn On Turn pilotstat knob to OFF to turn the valve completely Off Auto Path Move switch from LOCAL to REMOTE Press any key within 30 seconds Yes Yes No No If the settings is bel...

Page 34: ...t knob Turn pilotstat knob from PILOT to ON Did the LED stop blinking Review LED failure analysis Five minute wait period Cycle switch once and leave in REMOTE Press any key on transmitter for recogni...

Page 35: ...ed All Wiring Connections Replace Piezo Ignitor Supply Line Hooked Up Shutoff Valve Open Pilot Stays Lit For Air In The Lines Thermopile Needs A Min 325mv Adjust Pilot Flame Height All Wiring Connecti...

Page 36: ...o gas to A Wall switch or wires defective Check wall switch and wires for proper connec main burner tions Jumper wire across terminals at wall switch if burner comes on replace defective wall switch I...

Page 37: ...PEN SUPPLY TUBING AND PRESSURES ARE GOOD AND PILOT BURNER ORIFICE IS NOT BLOCKED CHECK ELECTRICAL CONNECTIONS BETWEEN MODULE AND PILOT OPERATOR ON GAS CONTROL CHECK FOR 24VAC ACROSS PV MVPV TERMINALS...

Page 38: ...Remove the pilot assembly from the bracket 5 Remove the screws that are holding the burner housing assembly in place 6 Remove the burner housing assembly 7 Remove front and rear orifice and replace w...

Page 39: ...ting or floating Typically the top 3 8 to 1 2 of the thermopile should be engulfed in the pilot flame Refer to Page 28 Figure 48 To adjust pilot burner by qualified service technician 1 Remove pilot a...

Page 40: ...12 21 13 20 22 1b 1c 1d 1e 1f 1a 1d 1e 1f 6c 6d DVRT36 DVRT39 DVRT43 LOCAL REMOTE ON PILOT OFF L E D 52 51a b 54 53a b 55 19 21 11 40 56 57 58a b HI LO 60a b 63 62 65 2428 Vermont Castings Majestic P...

Page 41: ...741 9b Pilot Assembly PSE LP 3Way 10001742 10001742 10001742 10a Pilot Assembly SIT Top Conv Natural 3 Way 10002264 10002264 10002264 10b Pilot Assembly SIT Top Conv LP 3 Way 10002265 10002265 1000226...

Page 42: ...Remote Switch not shown 55923 55923 55923 48 Remote ON OFF Switch Kit Incls above w brckt not shown 53875 53875 53875 49 EB 1 Electrical Connection Box Kit Optional not shown ZA1200 ZA1200 ZA1200 50 C...

Page 43: ...t for convenient access 4 The power supply may be connected in 2 ways First connect ground wire to ground stud located on the base of either box Black wire from supply should connect to the variable s...

Page 44: ...en fitting the bay window kits the original front frame glass assembly must remain in place The bay window kit is fitted over the existing front glass 1 Remove the window frame assembly 2 Remove the l...

Page 45: ...fect on the room Installation instructions for each decorative frame trim are included with the frame trim kit Contact your authorized distributor for details of the trim kits and ordering information...

Page 46: ...gain 5 Installation and any repairs to fireplace should be performed by qualified installer service agency or gas supplier A professional service person should be contacted to inspect fireplace annual...

Page 47: ...tion label F to the valve body where it can be easily seen 9b Units with Honeywell valve The Honeywell valve fitted to this unit is preset for LP gas It is convertible to natural gas by the installati...

Page 48: ...er s shop If upon inspection the damage is found to be the fault of the manufacturer repairs will be authorized at no charge to the customer parts and or labor Any part and or component replaced under...

Page 49: ...49 10002428 Vermont Castings Majestic Products DVRT36 39 43...

Page 50: ...tate D O E Fireplace Efficiency Fan OFF Fan ON AFUE DVRT36RN 59 5 83 84 63 DVRT36EN 59 8 84 85 63 DVRT36EN 59 5 83 84 63 DVRT36EP 59 8 84 85 63 DVRT36RFN 59 5 83 84 63 DVRT36RFP 59 8 84 85 63 DVRT36RM...

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