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STEP 9     FINISHING

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Screw the Primary Air Tube on the new Left End Plate using the new 1/4-20 x 1" screws 
provided.

Smooth furnace cement in outside seams of the stove with your finger or a putty knife.

Remove all excess furnace cement from the outside of the stove with warm water and 
sponge.

Repaint the stove with paint provided.

Reattach hardware:  Load Door Handle, Secondary Air Tube Cover,  Damper Handle, 
Thermostat Assembly.

Replace Legs, Doors and Griddle.

Reline the bottom with a 1 1/2" layer of sand or ash to the top of the ribs to insulate it 
from excess heat.

REMEMBER: 

YOU MUST BUILD EIGHT TO TEN SMALL BREAK-IN

                          FIRES WITH THE DAMPER OPEN TO TEMPER ANY
                          NEW CAST IRON REPLACEMENT PARTS IN YOUR
                          REBUILT WOODSTOVE.               

Summary of Contents for defiant iai

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Page 3: ...130 3200 Top Exit Insert 39 500 7497 Set of 4 Tie Rods 160 1617 Washers Nuts 15 130 0088 Rear Exit Top 39a 120 2461 Star Washer included in 500 7497 130 0093 Top Exit Top 39b 120 3226 1 4 20 Hex Head...

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Page 5: ...per pin hole W 3860 N A E Door handle holes 3 8 N A F Secondary air cover screw hole 22 10 24 G Air tube screw holes 5 16 H Ash lip holes 13 64 1 4 20 I Leg bolt holes 5 16 3 8 16 J Top tie rod holes...

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Page 16: ...cessary for Fireback replacement All other castings may be left in place Remove Right End Plate The Air Tube may be left in place Lift out Baffle Remove wooden bridge and rope Remove Front Plate Remov...

Page 17: ...he dry fit assembly STEP 4 ASSEMBLE EXTERIOR CASTINGS On the inside of the Bottom Plate place pieces of masking tape over the leg bolt holes to prevent them from filling with furnace cement during ass...

Page 18: ...of the Secondary Air Tube See FIG 11 below Cement along the top of the upper rib and the front of the lower rib on the Back Plate FIG 8 Cement the edges of the two ribs on the Lower Fireback FIG 9 Pl...

Page 19: ...er and lower fireback Tap the lower right corner of the Upper Fireback to persuade it into the channel on the Baffle If the firebacks are separated grind down the interlocking tabs so the Upper Fireba...

Page 20: ...TALL TOP PLATE Place cement in the four channels of the Top Plate FIG 16 Install the Top Plate Hammer the upper side and corners of the exterior plates until the Top Plate sets down over them FIG 16 C...

Page 21: ...stove with warm water and sponge Repaint the stove with paint provided Reattach hardware Load Door Handle Secondary Air Tube Cover Damper Handle Thermostat Assembly Replace Legs Doors and Griddle Reli...

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