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STEP 5  FIREBACK & SECONDARY AIR TUBE INSTALLATION CONTINUED

Lay 24” screen, supplied with materials, on the 
top rib as pictured (FIG. 11).  Press the screen 
into the cement so the  extension of the “T”  fits 
between the  top ribs  of the  Back Plate  and the 
Fireback.    Add  more  cement  to  make  a  tight 
seal.   You may use a  putty knife to  smooth the 
cement along the top of the Secondary Air Tube.  
Run the end of a broom handle or a 1/2” x 1” x 
36”  piece  of  wood  into  the  secondary  air 
channel to smooth the layer of cement and clear 
the channel.

Set the Upper Fireback in place, making sure all 
the  tabs  overlap  those  on  the Lower  Fireback 
(FIG. 12).  You do not need to cement between 
the upper and lower fireback.  

Tap  the  lower  right  corner  of  the  Upper 
Fireback to  persuade it into the channel on the 
Baffle.

If  the  firebacks  are separated,  grind  down  the 
interlocking  tabs  so  the  Upper  Fireback  sits 
down  completely  on  the    top  of  the  Lower 
Fireback.

Set the  Smokeshelf in  place on the  Back Plate 
and  along  the  Upper  Fireback.    The  cutout 
corner  of  the  Smokeshelf  should  be  placed  in 
the  back  right  corner,  where  the  Right  Baffle 
meets  the  Back  Plate  (FIG.  13).    Do  not  use 
cement.

Install  the  damper  so  that  the  Right  Damper 
Pin is in the hole in the Baffle (FIG. 13).

  

        

               

    

  

FIG. 11  View From Left End - Placement of

               Screening & cement in Secondary Air Tube

     

    

FIG. 12   Upper Fireback Placement

 

      

 
   

 

 

  

FIG. 13  Smoke Shelf and Damper Placement

           

STEP 6  

INSTALL THE LEFT END

Cement  the  channels  on  the  Left  End  Plate  as 
indicated (FIG. 14). 

      

Smoke Deflector Ridge

      

   

FIG. 14 Cement Channels

                in Left End

Summary of Contents for defiant iai

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Page 3: ...130 3200 Top Exit Insert 39 500 7497 Set of 4 Tie Rods 160 1617 Washers Nuts 15 130 0088 Rear Exit Top 39a 120 2461 Star Washer included in 500 7497 130 0093 Top Exit Top 39b 120 3226 1 4 20 Hex Head...

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Page 5: ...per pin hole W 3860 N A E Door handle holes 3 8 N A F Secondary air cover screw hole 22 10 24 G Air tube screw holes 5 16 H Ash lip holes 13 64 1 4 20 I Leg bolt holes 5 16 3 8 16 J Top tie rod holes...

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Page 16: ...cessary for Fireback replacement All other castings may be left in place Remove Right End Plate The Air Tube may be left in place Lift out Baffle Remove wooden bridge and rope Remove Front Plate Remov...

Page 17: ...he dry fit assembly STEP 4 ASSEMBLE EXTERIOR CASTINGS On the inside of the Bottom Plate place pieces of masking tape over the leg bolt holes to prevent them from filling with furnace cement during ass...

Page 18: ...of the Secondary Air Tube See FIG 11 below Cement along the top of the upper rib and the front of the lower rib on the Back Plate FIG 8 Cement the edges of the two ribs on the Lower Fireback FIG 9 Pl...

Page 19: ...er and lower fireback Tap the lower right corner of the Upper Fireback to persuade it into the channel on the Baffle If the firebacks are separated grind down the interlocking tabs so the Upper Fireba...

Page 20: ...TALL TOP PLATE Place cement in the four channels of the Top Plate FIG 16 Install the Top Plate Hammer the upper side and corners of the exterior plates until the Top Plate sets down over them FIG 16 C...

Page 21: ...stove with warm water and sponge Repaint the stove with paint provided Reattach hardware Load Door Handle Secondary Air Tube Cover Damper Handle Thermostat Assembly Replace Legs Doors and Griddle Reli...

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