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STEP 4      ASSEMBLE EXTERIOR CASTINGS CONTINUED

Set  Right End  with  air tube  attached in  place, 
sliding the channels in the End over the edges of 
the Front  and  Back Plate (FIG.  7).   Move  the 
wooden  brace so  the  two  center  slots  fit  over 
the Baffle and Right End.  The channels in the 
Right  End  hold  the  Front  and  Back  Plates  in 
place.

        

 FIG. 7  Position Right End       

  

                  

STEP 5  FIREBACK AND SECONDARY AIR TUBE INSTALLATION

On the  inside of  the Back  Plate, there  are two 
ribs  which make  up  half of  the Secondary  Air 
Tube (See FIG. 11 below).

Cement  along the  top  of the  upper  rib and  the 
front of the lower rib on the Back Plate (FIG. 8)

Cement the edges  of the two ribs  on the Lower 
Fireback (FIG. 9).

Place  the Lower  Fireback  into the  appropriate 
bottom  channel  and  lean  it  back  towards  the 
back plate  (FIG.  10).  Tap  the Lower Fireback 
to  the right into  the appropriate  channel in the 
Baffle.   

Make  sure  that  all  the  cement  on  the 

Lower  Fireback  comes  in  contact  with  cement 
on the  ribs of  the Back Plate.   The  cement will 
seal  the  upper  and  lower  ribs,  forming  the 
Secondary Air Tube.

      

         

FIG. 8   Cement Channels in Back Plate

           
  

          FIG. 9     Back of the Fireback

                   

       

FIG. 10   Position Lower Fireback

         

Summary of Contents for defiant iai

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Page 3: ...130 3200 Top Exit Insert 39 500 7497 Set of 4 Tie Rods 160 1617 Washers Nuts 15 130 0088 Rear Exit Top 39a 120 2461 Star Washer included in 500 7497 130 0093 Top Exit Top 39b 120 3226 1 4 20 Hex Head...

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Page 5: ...per pin hole W 3860 N A E Door handle holes 3 8 N A F Secondary air cover screw hole 22 10 24 G Air tube screw holes 5 16 H Ash lip holes 13 64 1 4 20 I Leg bolt holes 5 16 3 8 16 J Top tie rod holes...

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Page 16: ...cessary for Fireback replacement All other castings may be left in place Remove Right End Plate The Air Tube may be left in place Lift out Baffle Remove wooden bridge and rope Remove Front Plate Remov...

Page 17: ...he dry fit assembly STEP 4 ASSEMBLE EXTERIOR CASTINGS On the inside of the Bottom Plate place pieces of masking tape over the leg bolt holes to prevent them from filling with furnace cement during ass...

Page 18: ...of the Secondary Air Tube See FIG 11 below Cement along the top of the upper rib and the front of the lower rib on the Back Plate FIG 8 Cement the edges of the two ribs on the Lower Fireback FIG 9 Pl...

Page 19: ...er and lower fireback Tap the lower right corner of the Upper Fireback to persuade it into the channel on the Baffle If the firebacks are separated grind down the interlocking tabs so the Upper Fireba...

Page 20: ...TALL TOP PLATE Place cement in the four channels of the Top Plate FIG 16 Install the Top Plate Hammer the upper side and corners of the exterior plates until the Top Plate sets down over them FIG 16 C...

Page 21: ...stove with warm water and sponge Repaint the stove with paint provided Reattach hardware Load Door Handle Secondary Air Tube Cover Damper Handle Thermostat Assembly Replace Legs Doors and Griddle Reli...

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