Venturo HT45KX-25 Owner'S Manual Download

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VENCO VENTURO INDUSTRIES LLC

CINCINNATI, OHIO

C400

REPLACEMENT PARTS LIST

HT45/55 VLC SERIES

10-15-20D

DATE

SECTION

SUPERSEDES

TITLE

05-12-20C

REPLACEMENT PARTS LIST; HYDRAULIC COMPONENTS

23865

ITEM

PART NO.

QTY

DESCRIPTION

INSTALLATION

H2701-LN-0808

MECHANISM; RIGHT PLATE

H6801-LL-1212

MANIFOLD; RETURN

H2406-1210

FITTING ADAPTER, STRAIGHT, 12FJ-10MJ

H6801-LL-1212

H6400-0810

FITTING; ADAPTER, STRAIGHT, 8MJ-10MO

MANIFOLD; PRESSURE

H2603-040404

FITTING; ADAPTER, T-SHAPE, 4MJ-4MJ-4MJ

22952, 22953, & 22903

FF6400-0610

FITTING; ADAPTER, STRAIGHT, 6OFS-10MO

ROTATION MOTOR PORTS

FF6400-0606

FITTING; ADAPTER, STRAIGHT, 6OFS-6MO

MANIFOLD RL, RR, BI & BO; ELEV./EXT. CYL. PORTS

H6801-0404

ROTATION CASE DRAIN PORTS

22736H

HYDRAULIC VALVE MANIFOLD

MECHNISM; REAR

22952

HOSE ASS'Y; CASE DRAIN, 13" LONG

ROTATION MOTOR CASE DRAIN TO H2603-040404

22760

HOSE ASS'Y; PRESSURE IN

H2701LN-0808 TO MANIFOLD

22953

HOSE ASS'Y; CASE DRAIN, 30" LONG

WINCH MOTOR CASE DRAIN TO H2603-040404

22761

HOSE ASS'Y; RETURN OUT

H2701LN-0808 TO MANIFOLD

27592

HOSE ASS'Y; BOOM IN & BOOM OUT

MANIFOLD TO EXTENSION CYLINDER

20893

COUNTER-BALANCE VALVE

ELEVATION & EXTENSION CYLINDERS

23720-PTD

PRESSURE TRANSDUCER

ELEV. CYL. PORT & 28052 / 28053

23732

FITTING; REDUCER, 6FORFS-4FORB

23731 & PRESSURE TRANSDUCER

23731

FITTING; T-SHAPE, 6MORFS-6FORFS-6MORFS

23871, 23872, & 23732

FF6801-0606

MANIFOLD; BU & BD

27598

HOSE ASS'Y; ROTATION LEFT & RIGHT

MANIFOLD TO ROTATION MOTOR

27026

HOSE ASS'Y; BOOM UP

MANIFOLD TO ELEVATION CYLINDER

27027

HOSE ASSY, BOOM DOWN

CYLINDER TO HYD TEE FITTING OF PRESS TRANSD

22903

HOSE ASS'Y; CASE DRAIN, 96" LONG

H2603-040404 TO COMPARTMENT

FF3801-8-12

ROTZLER TI SERIES WINCH MOTOR PORTS

3802-0404

ROTZLER TI SERIES WINCH MOTOR CASE DRAIN

22764

LIVE CONTINUOUS HYDRAULIC SWIVEL

22758 & 22759

27024

HOSE ASS'Y; WINCH UP

MANIFOLD, RIGHT SIDE TO WINCH MOTOR

27025

HOSE ASS'Y; WINCH DOWN

MANIFOLD, RIGHT SIDE TO WINCH MOTOR

22758

HOSE ASS'Y; PRESSURE SUPPLY

BULKHEAD FITTING TO COMPARTMENT

22759

HOSE ASS'Y; RETURN

BULKHEAD FITTING TO COMPARTMENT

FF6400-0810

FITTING; ADAPTER, STRAIGHT, 8OFS-10MO

MANIFLD, RIGHT SIDE, WU & WD

23733

ELEVATION CYLINDER, RIGHT SIDE PORT

REFERENCE #23864 FOR REPLACEMENT PARTS DRAWING

Summary of Contents for HT45KX-25

Page 1: ...his manual HT45KX 25 VLC 7 800 lb Hydraulic Telescopic Service Crane Venturo Logic Control System w Proportional Control 25 ft Fully Powered Two Stage Boom Extension VENCO VENTURO INDUSTRIES LLC 12110 BEST PLACE CINCINNATI OHIO 45241 800 226 2238 This manual also available online at www venturo com ...

Page 2: ......

Page 3: ...22883 HYDRAULIC COMPONENT INSTALLATION 23015 CONNECTIONS GUIDE PAGE 1 OF 2 23014 CONNECTIONS GUIDE PAGE 2 OF 2 22913 CONNECTIONS GUIDE PAGE 3 OF 3 22245 WIRE ROPE INSTALLATION SECTION 300 MAINTENANCE SERVICE 23203 MAINTENACE OVERVIEW INFORMATION 23231 WIRE ROPE HOOK SPECIFICATIONS SECTION 400 REPLACEMENT PARTS 23756 REPLACEMENT PARTS DRAWING MECHANISM 23757 REPLACEMENT PARTS LIST MECHANISM 23758 R...

Page 4: ...SECTION 100 DESCRIPTION SPECIFICATIONS 7607100A ...

Page 5: ...E AND TWO PART LINE OPERATION BOOM ANGLE AND CAPACITY INDICATOR ON BOTH SIDES OF BOOM 3 8 DIAMETER WIRE ROPE 100 FT LONG WARNING These products are not passenger lifts They are not designed or intended to be used to lift support or otherwise transport personnel 3 10 13 16 TWO PART LINE FROM CENTER OF ROTATION 75 CENTER OF ROTATION BASE MOUNTING DIMENSIONS NOT TO SCALE 17 3 4 14 3 8 17 3 4 14 3 8 Ø...

Page 6: ... DIMENSIONS HT45KX VLC SERIES 06 20 19B DATE SECTION SUPERSEDES TITLE 04 26 19A HT45KX VLC SERIES MOUNTING DIMENSIONS 24246 173 4 143 8 111 16 4X Ø1 1 16 143 8 173 4 111 16 Ø117 8 FOR REFERENCE ONLY NOTE A SIX INCH 6 CENTER HOLE IS SUGGESTED FOR HOSE CLEARANCE ...

Page 7: ... 20 21 22 23 24 25 26 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 7800 7350 5100 3800 2050 1500 3900 2250 1650 6450 4000 2800 VERTICAL HEIGHT FT HORIZONTAL REACH FT WEIGHT OF LOAD HANDLING DEVICES ARE PART OF THE LOAD AND MUST BE DEDUCTED FROM THE GROSS CAPACITY LOAD BLOCK USAGE 1 PART LINE FOR LOADS LESS THAN 3000 LBS 2 PART LINE FOR LOADS OF 3000 LBS AND GREATER WEIGHT OF LOAD...

Page 8: ...SECTION 150 SAFETY 8604150 ...

Page 9: ...t feet 0 0 75 4 over 0 75 50 6 over 50 345 10 over 345 750 16 over 750 1000 20 Over 1000 as established by the utility owner operator or registered professional engineer who is a qualified person with respect to electrical power transmission and distribution NOTE ENVIRONMENTAL CONDITIONS SUCH AS FOG SMOKE OR PRECIPITATION MAY REQUIRE INCREASED CLEARANCES Over 1000 as established by the utility own...

Page 10: ...IS CRANE UNLESS 1 YOU HAVE BEEN TRAINED IN THE SAFE OPERATION OF THIS CRANE AND 2 YOU KNOW AND FOLLOW THE SAFETY AND OPERATING RECOMMENDATIONS CONTAINED IN THE MANUFACTURER S MANUALS YOUR EMPLOYER S WORK RULES AND APPLICABLE GOVERNMENT REGULATIONS AN UNTRAINED OPERATOR SUBJECTS HIMSELF AND OTHERS TO DEATH OR SERIOUS INJURY ELECTROCUTION HAZARD THIS MACHINE IS NOT INSULATED MAINTAIN SAFE CLEARANCES...

Page 11: ...CO VENTURO INDUSTRIES LLC CINCINNATI OHIO WINCH SAFETY WARNINGS DANGER WARNING DO NOT DISENGAGE WINCH UNDER LOAD Winches are not to be used to lift support or otherwise transport personnel DANGER THE LAST 5 DEAD WRAPS OF WIRE ROPE MUST BE LEFT ON TO ASSIST WIRE ROPE CLAMP IN HOLDING LOAD ...

Page 12: ...housing PART NO 22768 1 LEFT 2 RIGHT DECAL MANUAL OVERRIDE PROPORTIONAL FUNCTION To inform the operator of manual overide locations QUANTITY 1 PLACEMENT Inside of rear cover UNPLUG REMOTE CONTROL PENDANT WHEN NOT IN USE 15398 F D A N G E R UNLAWFUL TO OPERATE THIS EQUIPMENT WITHIN 20 FEET OF HIGH VOLTAGE LINES OF 350 000 VOLTS OR LESS FOR MINIMUM CLEARANCES OF HIGH VOLTAGE LINES IN EXCESS OF 350 0...

Page 13: ... 1 PLACEMENT Inside rear cover OVERRIDE NORMAL PROPORTIONAL VALVE ROTATE STEM KEEP VALVE IN NORMAL POSITION OVERRIDE POSITION IS INTENDED FOR EMERGENCY USE ONLY WARNING 19315 2 Rev B 19315 1 Rev B WARNING KEEP VALVE IN NORMAL POSITION OVERRIDE POSITION IS INTENDED FOR EMERGENCY USE ONLY NON PROPORTIONAL VALVE PUSH IN STEM AND ROTATE OVERRIDE NORMAL NOTICE FOR MANUAL OVERRIDE OF CRANE FUNCTIONS REM...

Page 14: ... CRANE FOR OPERATING LOAD LIMITATIONS 4 DO NOT OPERATE WALK OR STAND BENEATH BOOM OR A SUSPENDED LOAD 5 UNPLUG PENDANT AND SHUT OFF MASTER DISCONNECT SWITCH WHEN CRANE NOT IN USE 6 FOR TRAVEL BOOM MUST BE IN STOWED POSITION DANGER THIS CRANE IS NOT A PASSENGER LIFT IT IS NOT DESIGNED OR INTENDED TO BE USED TO LIFT SUPPORT OR OTHERWISE TRANSPORT PERSONNEL YOU MUST NOT OPERATE THIS CRANE UNLESS 1 YO...

Page 15: ...lifting capacity throughout the entire rotation QUANTITY 1 PLACEMENT In prominent location so it is easily seen and readily identifiable NO LIFTING S T A B I L I T Y C H A R T 20927 PERMITTED IN THIS AREA ZONE 1 ZONE 10 ZONE 9 ZONE 8 ZONE 2 ZONE 3 ZONE 4 ZONE 5 ZONE 6 ZONE 7 BASED UPON THE FINAL INSTALLED PACKAGE THIS CRANE MAY NOT BE ABLE TO LIFT TO FULL CAPACITY THROUGHOUT THE ENTIRE CRANE ROTAT...

Page 16: ... L G N A M O O B LENGTH EXTENSION BOOM 25 FT 12 FT 18 5 FT 7 5 6 0 4 5 30 15 0 GREATER 0 15 30 4 5 6 0 7 5 BOOM EXTENSION LENGTH 18 5 FT 12 FT 25 FT A BOOM N G L E NOTE HT40KX 12 25 23065 USE LOAD BLOCK FOR LOADS 3000 LBS AND 6 0 0 0 6 0 0 0 6 0 0 0 4 8 5 0 L I F T I N G C A P A C I T Y L B S 3 7 5 0 2 6 0 0 5 0 2 5 3 0 0 0 2 0 5 0 4250 2500 1675 3700 2150 1425 3175 1825 1175 GREATER 0 15 30 4 5 6...

Page 17: ...NATI OHIO S P A C E I N T E N T I O N A L L Y L E F T B L A N K S P A C E I N T E N T I O N A L L Y L E F T B L A N K PART NO 23742 DECAL VLC 2 94 x 6 00 FUNCTION To show that the crane is equipped with Venturo Logic Controls QUANTITY 2 each PLACEMENT Each side of Housing S P A C E I N T E N T I O N A L L Y L E F T B L A N K ...

Page 18: ...SECTION 200 INSTALLATION 7607200A ...

Page 19: ... rotating one way or the other HYDRAULIC CONNECTIONS The crane is furnished with a pressure return and a case drain hoses that come down through the center of the housing The pressure and return hoses connect to two hydraulic swivels to prevent damage while rotating the crane right and left Arrange the pressure return hoses in the compartment below the crane so that they are connected in a relaxed...

Page 20: ...e highest anti wear characteristics and treated to inhibit rust and oxidation HYDRAULIC HOSES LINES The minimum sizes for lines and hoses are as follows RESERVOIR The PTO reservoir should have a capacity of 25 gallons fitted with 100 mesh suction screen 10 micron return line filter and filler breather cap PTO PUMP The PTO pump should be sized to allow an engine idle speed range that will deliver a...

Page 21: ...loads is required use the load block to rig the crane for two part line operation CONTROLS This crane is operated by a radio controlled pendant The pendant should be unplugged and stored in a compartment when the crane is not in use Before activating the pendant inspect the receiver cord s and pendant head switches for damage Actuate all switches in both directions to verify that they all have the...

Page 22: ...essure transducer and translates the results to one of the following actions TWO BLOCK SENSING SYSTEM This crane is equipped with an anti two block device that is mounted at the tip of the boom If the load block overhaul weight contacts the device the Winch Up Boom Down and Boom Out functions are disabled The Winch Down Boom Up and Boom In functions will continue to operate and can be used to reli...

Page 23: ...ol 5 Power down the control pendant and store in a body compartment or the cab MAINTENANCE The crane requires only periodic lubrication As a standard procedure this can be done at the time the vehicle is serviced The winch planetary gearbox lube should be maintained at the level plug To ensure optimal winch performance the following lube schedule and lube specifications should be followed Initial ...

Page 24: ... and associated manual override reside on the same side of the valve bank both push MANUAL OVERRIDE SYSTEM Should an electrical failure occur your Venturo crane can be operated manually The manual overrides are intended for emergency use only and should not be used for normal operation To operate in manual override mode 1 Override the proportional valve by turning the red stem on the valve as stat...

Page 25: ...VENCO VENTURO INDUSTRIES LLC CINCINNATI OHIO C400 ROTATION STOP LOCATION 05 20 20E DATE SECTION SUPERSEDES TITLE 20051 02 21 14D TOP TOP CURBSIDE STREETSIDE ...

Page 26: ...ht of 51 lbs to a maximum of 2000 lbs 6 Place the VLC system into Stability Mode ref VLC Manual INST 30000 page 30005 7 Position the boom level and fully retracted 8 Referring to the Stability Chart drawing 20907 rotate the crane to a position between 1 and 2 o clock truck cab is facing 12 o clock to begin testing 9 Use the winch to lift the Test Weight DO NOT allow the weight to be more than 6 of...

Page 27: ...CINCINNATI OHIO CONDITIONS CRANE STABILITY 0 30 60 90 60 90 120 120 150 STABILIZERS FULLY EXTENDED DOWN ON FIRM LEVEL GROUND of Rated Capacity for each of the 10 regions are provided above 30 150 N O L I F T I N G P E R M I T T E D I N T H I S A R E A ZONE 1 ZONE 2 ZONE 3 ZONE 4 ZONE 5 ZONE 6 ZONE 7 ZONE 8 ZONE 9 ZONE 10 ...

Page 28: ...HYD TANK DIMENSION HTD CHART 22786 25 GAL 22999 40 GAL A 3 3 B 3 3 C 4 4 D 4 5 5 E 8 11 J 5 6 K 30 30 L 5 6 M 4 5 5 P 40 42 Q 2 2 R 2 2 S 5 5 X 18 20 MEASUREMENTS EXCLUDE MOUNTING APARATUSES MOUNTING DIMENSION TMD CHART 22786 25 GAL 22999 40 GAL F 9 75 12 G 4 875 6 H 3 3 N 42 44 T 17 875 19 875 U 19 21 V 8 938 9 938 MEASUREMENTS INCLUDE MOUNTING APARATUSES DIMENSION DIMENSION PART NO PART NO A B F...

Page 29: ...SURE GAUGE 25 GAL RESERVOIR HT40 50KX 40 GAL RESERVOIR HT66KX HYDRAULIC STABILIZERS HYDRAULIC PUMP SAE B 2 BOLT DIRECT MOUNTING RETURN HOSE 3 4 X 3000 PSI MIN 100R16 PROP PRESSURE HOSE 5 8 X 3000 PSI MIN 100R16 PROP SYSTEM PRESSURE GAUGE RETURN HOSE T CRANE STABILIZER PTO UNIT P R CASE DRAIN RETURN HOSE PRESSURE HOSE RETURN HOSE SELECTOR VALVE STABILIZER VALVE HYDRAULIC SWIVELS CAUTION SELECTOR VA...

Page 30: ...P SELECTOR VALVE CRANE STABILIZER CASE DRAIN HOSE SUCTION HOSE RETURN HOSE SYSTEM PRESSURE GAUGE RETURN T CRANE STABILIZER VALVE HYDRAULIC SWIVELS HYDRAULIC CIRCUIT CONNECTION GUIDE SINGLE PUMP NO COMPRESSOR REFER TO SECTION 200 FOR MORE INFORMATION INCLUDING HOSE SPECIFICATIONS CAUTION SELECTOR VALVE MUST BE NON CLOSED CENTER TRANSITION TYPE CAUTION THE CASE DRAIN LINE FROM THE WINCH MUST HAVE AN...

Page 31: ...SURE HOSE R P STABILIZER VALVE R P HYDRAULIC SWIVELS R P SYSTEM PRESSURE GAUGE CASE DRAIN HOSE RETURN HOSE STABILIZER RETURN T CRANE STABILIZER PTO UNIT SUCTION HOSE COMPRESSOR CASE DRAIN HOSE RETURN FILTER W PRESSURE GUAGE RESERVOIR RETURN FILTER W PRESSURE GUAGE COMPRESSOR CASE DRAIN HOSE CAUTION SELECTOR VALVE MUST BE NON CLOSED CENTER TRANSITION TYPE CAUTION THE CASE DRAIN LINE FROM THE WINCH ...

Page 32: ...NE BASE 12 VOLT PWR SUPPLY NOTE NO HOSES ARE PROVIDED BELOW THE TWO HYD SWIVELS STABILIZER VALVE SELECTOR VALVE INCLUDED WITH STABILIZER PACKAGE PRESSURE PATH TO CRANE SHOWN SYSTEM PRESSURE GAUGE INCLUDED WITH HYD PACKAGE PRESSURE HOSE RETURN HOSE HYD SWIVELS RETURN HOSE T CRANE STABILIZER RECOMMENDED SUPPLY RETURN HOSE CONNECTIONS CRANE STABILIZERS CAUTION CASE DRAIN MUST RETURN DIRECTLY TO RESER...

Page 33: ... CAGE ASSEMBLY BETWEEN CHEEK PLATES OVER THE TOP SHEAVE AND THROUGH WIRE ROPE GUIDE STEP 3 INSERT WIRE ROPE END INTO POCKET OPENING ON WINCH WRAP AROUND WEDGE AND BACK THROUGH POCKET OPENING AS SHOWN IN FIGURE 1 CAUTION IF THE WIRE ROPE IS NOT INSTALLED FOR THE CORRECT DRUM ROTATION THE WINCH BRAKE VALVE WILL NOT HOLD THE LOAD CAUTION THERE MUST ALWAYS BE AT LEAST 5 DEAD WRAPS OF WIRE ROPE ON THE ...

Page 34: ...SECTION 300 MAINTENANCE SERVICE 7607300A ...

Page 35: ...ulic leaks Inspect electrical connections for any looseness or corrosion Inspect bolts and verify all are tight paying particular attention to winch rotation system and mounting base bolts Inspect all pins and snap rings for proper fit and function Inspect sheaves for excessive wear or play WINCH Perform a basic inspection of the winch with each use monitoring for unusual noise or hydraulic leaks ...

Page 36: ...CATIONS HT40 50KX 05 09 16D DATE SECTION SUPERSEDES TITLE 02 21 14C 23231 LOAD BLOCK ASSEMBLY WIRE ROPE 3 8 DIA 100 LONG GAC 7X19 XIP RHRL IWRC SB 14 400 LBS D C AA LOAD BLOCK HOOK RATING 5 TONNE 11 023 LBS DIMENSIONS COLOR BRAND AA C D GOLD CROSBY 2 50 9 69 7 50 TERMINATES IN THIMBLE NO HOOK ...

Page 37: ...SECTION 400 PARTS 7607400A ...

Page 38: ...TS DRWNG MECHANISM HT45KX VLC SERIES 10 11 18 DATE SECTION SUPERSEDES TITLE 23756 A A B B B1 B2 1 2 3 4 5 7 8 9 10 11 12 14 13 15 B1 B2 36 37 39 38 40 41 42 A1 A1 25 26 REFERENCE 23757 FOR REPLACEMENT PARTS LIST 28 29 30 31 35 34 32 33 16 17 18 19 20 22 23 21 24 6 27 ...

Page 39: ...16 PIN 17 22482 1 SOCKET 16 PIN FEMALE INSERT 18 22715 2 1 SIDE COVER WITH SOCKET HOLE 19 22000 1 BRACKET HORN 20 21948 1 HORN 21 22739 1 RELAY HIGH CAPACITY ITEM NO PART NO QTY DESCRIPTION 22 23720 1 VLC RADIO SYSTEM 23 23720 1 ANTENNA 24 22721 1 PIN MAIN BOOM PIVOT 25 15683 20A 1 CIRCUIT BREAKER 20 AMP 26 19187 10 1 TERMINAL STRIP 10 SECTIONS 27 19187 12 1 TERMINAL STRIP 12 SECTIONS 28 OR 152 5 ...

Page 40: ...DRWG MECH HT45KX VLC SERIES 10 11 18 DATE SECTION SUPERSEDES TITLE 23758 REFERENCE 23759 FOR REPLACEMENT FASTENER LIST 1 2 8 9 A B C A C B 10 11 12 14 13 16 15 18 17 22 21 20 19 24 23 26 25 27 28 29 30 31 32 33 34 35 36 39 38 37 41 40 42 43 44 45 46 48 47 45 46 D D 3 4 5 6 7 ...

Page 41: ... x 1 S S CIRCUIT BRKR HSNG 22 LWSH 10S 2 LOCK WASHER 10 S S CIRCUIT BRKR HSNG 23 HHCS02520100S 2 HHCS 1 4 20 x 1 S S INCLINOMETER HSNG 24 LNUT 02520S 2 LOCK NUT 1 4 20 NYLON S S INCLINOMETER HSNG 25 HHCSM6M1M16S 4 HHCS 6mm 1mm x 16mm S S E SCANNER HSNG ITEM PART QTY DESCRIPTION WHERE USED 26 LWSH 025S 4 LOCK WASHER 1 4 S S E SCANNER HSNG 27 FWSH 025S 4 FLAT WASHER 1 4 S S E SCANNER HSNG 28 SRNG 17...

Page 42: ... PARTS DWG 23630 BOOM HT45KX VLC SERIES 02 09 21D DATE SECTION SUPERSEDES TITLE 23760 01 04 21C C D A E F B C D E F 1 2 3 4 6 5 7 B A B 8 9 11 10 12 14 15 16 17 18 5 20 19 21 22 23 29 28 24 25 26 27 30 33 32 35 36 30 34 REF 23761 FOR REPLACEMENT PARTS LIST 37 38 ...

Page 43: ...16 13459 2 2 ARROW 17 23720 1 INCLINOMETER 18 23438 1 WARNING LIGHT TRI COLOR LED 19 23677 2 COVER PLATE PRIM ADJ PAD ITEM NO PART NO QTY DESCRIPTION 20 23631 10 4 BOOM PAD 1 25 THICK 21 23678 2 COVER PLATE SEC ADJ PAD 22 23631 3 2 BOOM PAD 0 38 THICK 23 23631 7 2 BOOM PAD 0 88 THICK 24 21405 1 PIN EXTENSION CYLINDER 25 FWSH 100SAE 2 FLAT WASHER 1 SAE 26 21428 2 BUSHING 27 23116 2 PIN BLOCK REINFO...

Page 44: ...RPLCMNT FASTENERS DWG 23630 BOOM HT45KX VLC SERIES 02 09 21B DATE SECTION SUPERSEDES TITLE 23762 12 10 18A 2 REF 23763 FOR REPLACEMENT FASTENERS LIST A B C E F C E F 1 3 4 5 6 14 16 15 20 19 18 17 21 24 25 26 27 23 28 9 10 11 12 D D 13 22 B 7 29 31 30 8 ...

Page 45: ...C BOOM 14 HHCS02520100S 2 HHCS 1 4 20 x 1 LG S S INCLINOMETER 15 LNUT 02520NS 2 LOCK NUT 1 4 20 NYLON S S INCLINOMETER 16 CACS02520050S 8 CACS 1 4 20 x 1 2 LG S S PIN BLOCK REINFRCING 17 17059 6 1 SHEAVE AXLE 3 4 10NC x 3 1 2 LG UPPER SHEAVE 18 LNUT 07510 1 LOCK NUT 3 4 10 NYLON ZINC UPPER SHEAVE 19 SHPMS 1032038S 1 SLOT HD PMS 10 32 x 3 8 S S CABLE CLAMP 20 FWSH 025S 1 FLAT WASHER 1 4 S S CABLE C...

Page 46: ...block on the open stowage hook under the primary boom 4 Thread the wire rope through the load block in a two line configuration the wire rope end eyelet is pinned in the standard position on the tertiary boom tip 5 Actuate the Winch Up function until the load block and wire rope are taut enough to prevent the load block from bouncing during transit but do not tighten excessively so as to prevent d...

Page 47: ... DATE SECTION SUPERSEDES TITLE 23030 09 13 11A VENCO VENTURO INDUSTRIES LLC CINCINNATI OHIO 20743 CABLE WEDGE 22863 HYDRAULIC MOTOR WINCH SERVICE KIT P N 21381 MOTOR SERVICE KIT P N 22902 FINAL DRIVE GEAR SEAL KIT P N 22938 KIT REPLACEMENT PARTS 22829 WINCH PROPORTIONAL ...

Page 48: ... LIST HOSE ROUTINGS ARE FOR REFERENCE ONLY R L R R B O B I B D B U RR BI RL WU WD BO BU BD BO B I R E T O P V I E W T O P V I E W P R E S S U R E R E T U R N P R E S S U R E R E T U R N P R E S S U R E R E T U R N R E T U R N P R E S S U R E RR BI RL WU WD BO BU BD P R WD WU 1 2 4 5 8 9 10 11 12 13 7 14 15 21 22 24 11 13 20 6 7 19 7 25 26 4 2 1 12 24 8 32 31 30 28 29 25 15 16 2 4 7 8 7 14 33 15 6 ...

Page 49: ...IFOLD 14 27592 2 HOSE ASS Y BOOM IN BOOM OUT MANIFOLD TO EXTENSION CYLINDER 15 20893 2 COUNTER BALANCE VALVE ELEVATION EXTENSION CYLINDERS 16 23720 PTD 2 PRESSURE TRANSDUCER ELEV CYL PORT 28052 28053 17 23732 1 FITTING REDUCER 6FORFS 4FORB 23731 PRESSURE TRANSDUCER 18 23731 1 FITTING T SHAPE 6MORFS 6FORFS 6MORFS 23871 23872 23732 19 FF6801 0606 2 MANIFOLD BU BD 20 27598 2 HOSE ASS Y ROTATION LEFT ...

Page 50: ...LE 22940 02 21 14E 22736 SERIES VALVE MANIFOLD REPLACEMENT PARTS 22595 MAIN RELIEF VALVE 22967 HT40 50 22736H 22595 HT66 22736H 1 WINCH RELIEF VALVE 22312 2 25 PRIORITY FLOW VALVE BOOM EXTENSION 22312 4 00 PRIORITY FLOW VALVE BOOM ELEVATION 22963 CHECK VALVE NOT SHOWN LOCATED ON BACK SIDE 22523 VALVE SECTION ASSY 22873 VALVE SECTION ASSY ...

Page 51: ...O DOWN ON HORN TOGGLE WORK LIGHT RELAY 22739 A2B LIMIT SWITCH 19376 WORK LIGHT 3 WIRE CORD REEL 28190 GND 22254 BLK300FG TO TERMINAL STRIP GND 22254 BLK300FG TO TERMINAL STRIP VLC SYSTEM INPUT WIRE TO 30 WORK LIGHT WIRE GREEN WIRE 12V WHITE WIRE TO TERMINAL STRIP GND BLACK WIRE TO TERMINAL STRIP 21258 F M F M F M N C COM N O 22254 BLK280AO PIGTAILED FROM N C WHITE WIRE FROM CORD REEL BLACK WIRE FR...

Page 52: ...356 GND TERMINAL BLK OPTIONAL WORK LIGHT CIRCUIT KIT P N 27484 27483 WORK LIGHT 30 PIN PLUG 17 ROTATION LEFT 30 PIN PLUG 16 ROT RIGHT 30 PIN PLUG 13 BOOM UP 23258 GND TERMINAL BLK 23258 GND TERMINAL BLK 23258 GND TERMINAL BLK ROTATION LIMIT SWITCHES WIRE HARNESS 23259 23258 GND TERMINAL BLK 23258 GND TERMINAL BLK 30 PIN PLUG 14 BOOM DOWN 30 PIN PLUG 25 BOOM EXTEND 23258 GND TERMINAL BLK 23258 GND ...

Page 53: ...HT WHT BLK BLK GND TERMINAL BLK WHT BLK BLK 19376 ANTI TWO BLOCK SWITCH N C A2B CORD REEL CIRCUIT GND TERMINAL BLK NOT USED FLASHING 30 PIN PLUG 19 GREEN LED 14 PIN PLUG AMBER LED 14 PIN PLUG RED LED TRI COLOR LED WARNING LIGHT CIRCUIT Ref P N 23730 HARNESS P N 23439 MQC MQC MQC GND TERMINAL BLK 12v TERMINAL BLK 12v TERMINAL BLK GND TERMINAL BLK 12v TERMINAL BLK 12v TERMINAL BLK WHT 14 PIN PLUG A2...

Page 54: ...B A T P B A SVD3 SVD4 PVI PROPORTIONAL CONTROL VALVE SIMPLIFIED REP RV1 INLET RELIEF VALVE 3000 PSI RV2 WINCH RELIEF VALVE FR1 PRIORITY FLOW REGULATOR 2 25 GPM FR2 PRIORITY FLOW REGULATOR 4 00 GPM FR3 PRIORITY FLOW REGULATOR 6 00 GPM SVD1 3 POSITION 4 WAY VALVE SVD2 3 POSITION 4 WAY VALVE SVD3 3 POSITION 4 WAY VALVE SVD4 3 POSITION 4 WAY VALVE 1 2 3 3 2 1 C1020 2 1 D05 C1230 C1020 2 1 C1020 CV1 FR...

Page 55: ...NESS 12 3 SJO 3 5 6 PHCS 1024075 10 24 X 3 4 PHIL PAN HD BOLT LWSH 10 HNUT 1024 10 NUT FWSH 025 10 WASHER GREEN 16 GAGE ELECTRICAL WIRE 15 FEET LONG BLACK 16 GAGE ELECTRICAL WIRE 6 INCHES LONG BLACK 16 GAGE ELECTRICAL WIRE 8 FEET LONG RED 14 GAGE ELECTRICAL WIRE 15 FEET LONG NO NC RELAY SCHEMATIC RED RELAY 6 12 2 2 1 2 14 22619 BLACK 16GA WIRE ASSY 6 LONG W 3 INCH PIGTAIL 14 14 INSTALL IN LINE WIT...

Page 56: ...1408 C RA NE S S AFETY MA NU AL AN D CA L OS HA A RTIC LE 3 7 TITLE 8 HIGH V OL TA GE ELECTRICAL SAFETY ORDERS NOTICE FOR MAN UA L OV ERRIDE OF CR AN E FU NC TIONS R EMOVE REA R C OVER A ND S EE INS TR UCTIONS INSIDE CAUTION E LE CTROCU TION HAZARD DANGER DANGER GREASE GREASE GREASE GREASE GREASE GREASE O IL UNPLUG R EMOT E CONT ROL PEN DANT WHEN N OT IN USE SE MANUAL OVERRIDE R 22768 2 MANUAL OVE...

Page 57: ...HART 2 1 HYDRAULIC TANK SEE TANK CHART 8 22787 SIGHT GLASS FILLER BREATHER CAP ASSEMBLY 22789 9 10 19298 FILTER ASSY RETURN 1 1 1 1 1 1 1 1 DESCRIPTION FRONT 1 1 QTY ITEM 19296 PTO CONFIGURATION CHART DASH MOUNTING RECOMMENDED GPM RPM 1 60 HT25 30 STD 2 0 GPM 1250 RPM 4 00 SAE A 9 TOOTH HT25 30 PROP 4 0 GPM 1000 RPM SPLINE SHAFT 2 64 HT40 STD 2 6 GPM 1000 RPM HT50 STD 3 0 GPM 1150 RPM 10 0 SAE B H...

Page 58: ...IDENT PREVENTION SIGNS QTY PART DESCRIPTION 1 15390 DECAL CAUTION 1 15391 DECAL DANGER NOT A PASSENGER LIFT 1 15392 DECAL DANGER ELECTROCUTION HAZARD 4 15393 DECAL DANGER ELECTRICAL HAZARD 1 15394 IDWG HAZARDS INFORMATION 1 15398 DECAL UNPLUG THE PENDANT 1 15401 DECAL UNLAWFUL TO OPERATE 1 15513 DECAL MASTER DISCONNECT ON OFF 1 22317 DECAL SHEET VENTURO COMPLEMENTARY 1 20927 DECAL CRANE STABILITY ...

Page 59: ......

Page 60: ...rt for prompt correction or other adjustment with respect to any product which proves to be defective after our inspection and within the warranty period Before any repairs are attempted or before returning any product your Venturo Distributor is required to obtain a warranty claim number This number is necessary for any claim to be considered To obtain a warranty claim number Venturo requires the...

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