Ventrac 4500P Operator'S Manual Download

Page: 61 / 87

SERVICE

Service - 61

Switching the Speedometer (mph or km/h)

The wire harness connection for the speedometer is

under the right side of the dash above the hydraulic

oil tank. Locate the green wire (labeled B-144) with an

individual plug.
1. For a speedometer readout in miles per hour, the

green wire (B-144) should be connected to the

wire from the information gauge that is labeled

B-142.

2. For a speedometer readout in kilometers per

hour, the green wire (B-144) should be connected

to the wire from the information gauge that is

labeled B-143.

Replacing Light Bulbs (Headlights and

Halogen Work Lights)

CAUTION

The light bulb contains gases under pressure.

The bulb may shatter if the glass is scratched or

dropped. Wear eye protection and handle bulb with

care.

Remove the two screws (A) from the light cover

and remove the cover.

Disconnect the light bulb wire from the plug (B).

Pinch the wire spring fastener (C) and lift it away

from the light bulb.

4. Remove the defective light bulb.

5. Install the new light bulb and secure with the wire

spring fastener.

6. Connect the light bulb wire to the plug.

7. Reinstall the light cover.

Replacing the Work Lights (LED)

The work lights are equipped with LEDs and do not use

a replaceable bulb. If a work light no longer functions,

the entire work light must be replaced.

Replacing the Taillights

The taillights are equipped with LEDs and do not use a

replaceable bulb. If a taillight no longer functions, the

entire taillight must be replaced.

Replacing the Turn Signal Lights

The signal lights that are used for the turn signal / haz-

ard flasher kit are equipped with LEDs and do not use

a replaceable bulb. If a signal light no longer functions,

the entire light must be replaced.

Replacing the Strobe Light Bulb

(70.4114 Strobe Light Kit)

WARNING

High Voltage! Before removing the strobe light lens,

turn off the power and wait five minutes to allow

the capacitor to discharge.

Turn the battery disconnect switch to the Off

position and wait five minutes for the capacitor to

discharge.

2. Unscrew the strobe

lens (A) from the base.

3. Hold the circuit board

(B) in place with one

hand and remove the

strobe bulb (C).

Install the new strobe

bulb, pushing it

securely onto the

circuit board connec-

tors.

5. Ensure the circuit

board and the O-ring

are in place and rein-

stall the strobe lens.

6. Turn the battery dis-

connect switch to the

On position.

https://www.tractormanualpdf.info/

Summary of Contents for 4500P

Page 1: ...Operator s Manual Serial Number 4500P AJ01001 VENTRAC COM Revision 02 01 21 09 10108 Rev 15 Original Operator s Manual 4500P https www tractormanualpdf info ...

Page 2: ...r Address Dealer Phone Number Dealer Fax Number Model A ___________________________________ Serial B _____________________________________ Affix Part Serial Number label here Engine Serial C _________________________________ Venture Products Inc reserves the right to make chang es in design or specifications without obligation to make like changes on previously manufactured products 500 Venture Dr...

Page 3: ...ional Operational Control Locations 23 Information Cluster Gauge A 24 Warning Cluster Gauge B 24 Warning Alarm C 25 Ignition Switch D 25 Throttle Lever E 25 Headlight Switch F 25 Power Take Off PTO Switch G 25 Parking Brake H 25 Neutral Assist Lever I 26 Front Hitch Latch Lever Lock J 26 Front Hitch Latch Lever K 26 Auxiliary Hydraulic Quick Couplers L 26 PTO Belt Tensioner Rod M 26 High Low Shift...

Page 4: ...PAGE 34 Daily Inspection 34 Starting the Engine 34 Forward and Reverse 35 Stopping the Power Unit 35 Shutting Off the Engine 35 Attaching 36 Detaching 36 Operating Attachments 36 Front Hitch 36 PTO Drive Belt and Pulley 36 Front Auxiliary Couplers 37 Weight Transfer 37 High Low Range 38 Turning Radius 38 Roll Over Protection System 39 3 Point Hitch Optional Accessory 39 12 Volt 4 Pin Auxiliary Soc...

Page 5: ...g the Radiator and Screen 55 Draining the Cooling System 55 Flushing the Cooling System 56 Servicing the Battery 56 Removing the Battery 57 Installing the Battery 57 Cleaning the Battery and Terminals 57 Charging the Battery 57 Jump Starting Procedure 58 TCM Tractor Control Module Explanation 59 Replacing Fuses Power Relay Module 59 Replacing Fuses Front Fuse Panel 59 Replacing Fuses Rear Fuse Pan...

Page 6: ...og 73 TROUBLESHOOTING PAGE 75 Electrical Troubleshooting Using the Tractor Control Module TCM 75 Electrical Troubleshooting Guide 77 Engine 78 Electrical 79 Hydraulic 80 SPECIFICATIONS PAGE 82 Engine 82 Electrical 82 Power Train 82 Controls and Instrument Panel 82 Other Features 82 Dimensions 83 Fluid Capacities and Specifications 83 Amperage Draw Chart 84 Belt Chart 85 WARRANTY PAGE 86 SERVICE Co...

Page 7: ...gain the important knowledge of what is needed to safely operate maintain and service your machine It is divided into sections for convenient reference of the appropriate sec tion You must read and understand the operator s manual for each piece of Ventrac equipment you own Reading the operator s manual will help you become familiar with each specific piece of equipment Understanding the operator ...

Page 8: ...t Hand and Left Hand is determined as if facing forward from the operator station SIGNAL WORD DEFINITIONS DANGER Indicates an imminently hazardous situation which if not avoided will result in death or serious injury This signal word is limited to the most extreme cases WARNING Indicates a potentially hazardous situation which if not avoided could result in death or serious injury CAUTION Indicate...

Page 9: ...henever you use the machine use the following PPE Certified eye protection and hearing protection Closed toe slip resistant footwear Long pants or trousers A dust mask for dusty conditions Operation Safety Inspect the machine before operation Repair or replace any damaged worn or missing parts Be sure the guards and shields are in proper working condition and are secured in place Make any necessar...

Page 10: ...ine unattended while it is running Always park the machine on level ground Always shut off the engine when connecting the attachment drive belt to the power unit Never leave the operator s station without lowering the attachment to the ground engaging the parking brake shutting off the engine and removing the ignition key Make sure all moving parts have come to a complete stop before dismounting N...

Page 11: ...ty Be aware of children and do not allow them in the work area Turn off the machine if a child enters the work area Keep Riders Off Only allow the operator on the power unit Keep riders off Never allow riders on any attachment or accessory Operating On Slopes Slopes can cause loss of control and tip over accidents which can result in severe injury or death Be familiar with the emergency parking br...

Page 12: ...icle Emblem clearly displayed Truck Or Trailer Transport Use care when loading or unloading the machine into a truck or trailer Use full width ramps for loading the machine into a truck or trailer The parking brake is not sufficient to lock the machine during transport Always secure the power unit and or attachment to the transporting vehicle securely using straps chains cables or ropes Both the f...

Page 13: ...llow the engine to cool before storing and do not store near an open flame Do not change the engine governor settings or over speed the engine Operating engine at excessive speeds may increase the hazard of personal injury Springs may contain stored energy Use caution when disengaging or removing springs and or spring loaded components An obstruction or blockage in a drive system or moving rotatin...

Page 14: ... fuel when transporting the machine to and from the job when parking the machine indoors or when servicing the fuel system Hydraulic Safety Make sure the hydraulic connections are tight and all hydraulic hoses and tubes are in good condition Re pair any leaks and replace any damaged or deteriorated hoses or tubes before starting the machine Hydraulic leaks can occur under high pressure Hydraulic l...

Page 15: ...n applies only when the roll bar is locked in the upright position Be aware that there is no rollover protection when a folding ROPS is in the down position DO NOT remove the ROPS Alterations to the ROPS structure are not permitted Lower the roll bar only when absolutely necessary and raise the roll bar to the upright position as soon as clearance allows Never lower a folding ROPS in areas where t...

Page 16: ...g CAUTION The daily inspection should be performed prior to initial startup for the day Perform the following safety interlock tests daily to test the electrical portion of the interlock system Before testing park the power unit on a level surface place wheel chocks in front and back of the wheels and place the high low range shift lever in the neutral position After testing is complete place the ...

Page 17: ... the seat The electric PTO clutch will make an audible noise when it engages or disengages PTO Test Number PTO Switch Operator Present in Seat PTO Clutch 10 Off Yes Off 11 Pull to On Position No No 12 Pull to On Position Yes Yes 13 On Raise Operator Body Weight from Seat PTO Disengages 1 2 second delay If the power unit fails any one of the safety interlock tests refer to the troubleshooting secti...

Page 18: ...irt and debris from safety decals and instructional labels If any decals are faded illegible or missing contact your dealer promptly for replacements When new components are installed be sure that current safety decals are affixed to the replacement compo nents A B C D E E G H J F Directional Hazard Light Kit K K L https www tractormanualpdf info ...

Page 19: ...tions Use low range when operating on slopes Keep the roll bar in the raised and locked position and the seat belt securely fastened 8 Only lower the roll bar if there is low overhead clearance DO NOT wear a seat belt when operating with the roll bar in the lowered position As soon as there is clearance raise the roll bar to the upright position and lock it in place ALWAYS wear a seat belt when op...

Page 20: ... on slopes Do not shift between high and low range on a slope 7 Torque the wheel lug nuts to 75 Nm 55 ft lbs 8 Torque the dual wheel hub draw bolts to 163 Nm 120 ft lbs 9 Inflate All Terrain tires to the pressure range indicated for single wheels and the inner and outer dual wheels 10 Inflate Bar tires to the pressure range indicated for single wheels and the inner and outer dual wheels 11 Inflate...

Page 21: ...king or servicing batteries 1 Cutting or pinching hazard Stay away from moving parts 1 1 Place this side of the rim against the axle hub Do not install the wheel lug nuts on this side of the rim Refer to the operator s manual 1 L Decal Description Part Number Quantity A ROPS 4500 Certification 00 0644 1 B Gasoline Safety 00 0457 1 C Moving Parts 00 0339 1 D 4500 Safety 00 0336 1 E Pinching Hazard ...

Page 22: ...e Lever F Headlight Switch G PTO Switch H Parking Brake I Neutral Assist Lever J Front Hitch Latch Lever Lock K Front Hitch Latch Lever L Auxiliary Hydraulic Quick Couplers M PTO Belt Tensioner Rod N High Low Shift Lever O Weight Transfer Select Lever P Primary SDLA Control Lever Q Secondary SDLA Control Lever R Steering Wheel S Hydraulic Cooler Fan Switch T Seat Slide Lever U Fuel Shut off Valve ...

Page 23: ...ulics Handle LL Right Rear Auxiliary Hydraulics Handle MM Rear Auxiliary Hydraulic Quick Couplers NN Rear 12V Switch On Off OO Rear 12V Switch Momentary On Off On PP Rear 12V 4 Pin Socket QQ Front 12V Switch On Off RR Front 12V Switch Momentary On Off On SS Front 12V 4 Pin Socket TT Electric PTO Remote Socket UU Back Up Alarm VV Dual Hydraulic Front Coupler Switch WW Seat Slide Lever XX Lumbar Sup...

Page 24: ... parking brake indicator light activates when the parking brake is engaged The engine oil low pressure warning light activates when the engine oil pressure is below safe levels The light comes on when the ignition key is switched to the On position and stays illuminated until the engine is started and safe oil pressure develops If this light comes on during operation shut off the engine im mediate...

Page 25: ...headlights and taillights Press the bottom 2 of the switch to turn the lights off Power Take Off PTO Switch G Pull the PTO switch up to the On 1 2 position 2 to engage the electric clutch and send power to the front attachment Push the PTO switch down to the Off position 1 to disengage the clutch and stop the attachment NOTE the PTO will shut off automatically if the operator leaves the seat To re...

Page 26: ...lock prevents the accidental release of the front hitch latch lever To release the front hitch latch lever lift the tab on the front hitch latch lever lock then move the front hitch latch lever to the unlock position Front Hitch Latch Lever K The front hitch latch lever locks and unlocks 1 2 the hitch latch Raise the front hitch latch lever to the unlock position 1 to unlock the hitch latch when a...

Page 27: ... transaxle gears in neutral 0 Pull the shift lever back toward the opera tor to select high range 2 A Ensure the shift lever is secured in the lock position at the end of the shift stroke Reinstall the ball pin A into the shift select bracket position at the same end as the shift lever in order to prevent the shift lever from being accidentally disengaged Weight Transfer Traction Control Select Le...

Page 28: ... lever in place A Auxiliary the left or right movement of the second ary SDLA lever controls the functions of the attach ments that require the auxiliary hydraulic circuit An optional float kit part 23 0111 7 is available for the auxiliary hydraulic circuit Steering Wheel R Turn the steering wheel to the left counterclockwise to turn the power unit to the left Turn the steering wheel to the right ...

Page 29: ...e serviced Seat Prop Plate W The seat prop plate secures the seat in the flipped forward position while service is performed under the seat To secure tilt the seat forward lift up the seat prop plate and insert the end into the wide portion of the seat plate slot Ensure the seat prop plate snaps into the narrow portion of the slot to prevent accidental release To release move the seat prop plate o...

Page 30: ...e gauge is equipped with both audible and visual alerts which can be set independently to warn the operator of limiting conditions The display screen has multiple options to suit the operator preference Refer to the Slope Gauge Settings and Operation section for calibration settings and operation instruc tions Slope Warning Light DD 70 4112 Only The slope warning light works with the 70 4112 slope...

Page 31: ...te end of the foot pedal i e if you are travelling forward press down on the rear of the foot pedal 3 Point Hitch Rear Auxiliary Control Handles JJ KK and LL 1 3 Point Hitch Lift 2 3 Point Hitch Hold 3 3 Point Hitch Lower 4 3 Point Hitch Float 5 Left Auxiliary Hyd Couplers Direction 1 6 Left Auxiliary Hyd Couplers Hold 7 Left Auxiliary Hyd Couplers Direction 2 8 Left Auxiliary Hyd Couplers Float i...

Page 32: ...to turn on the electrical power to the 4 pin socket Release the switch to turn off the electrical power 12 Volt Front Switches and 4 Pin Socket QQ RR and SS ATTENTION The 4 pin socket is designed for use with Ventrac original equipment only This connector is rated for 20 amp maximum current draw The engine alternator and or battery capacity determine allowable continuous draw 1 2 3 4 The front 4 p...

Page 33: ...rt knob adjusts the curvature of the backrest in either the upper or lower part of the backrest Position 0 provides minimal support Position 1 provides maximum curvature in the upper part of the backrest Position 2 provides maximum curvature in the lower part of the backrest Backrest Angle Lever YY Lift up the backrest angle lever to release the backrest catch Move the backrest to the desired posi...

Page 34: ...reen if equipped the air cleaner and the engine compartment are clean 11 Check the tires for proper inflation 12 Test the operator safety interlock system Starting the Engine CAUTION Use of ether or starting fluids may cause engine damage and or personal injury Do not use ether or starting fluids to aid in starting the engine The 4500 is equipped with an interlock system for op erator safety The s...

Page 35: ...ed If the power unit is equipped with an optional foot pedal the foot pedal can be used to control the speed and direc tion instead of the SDLA control lever The SDLA control lever should be used for precision control in tight spaces or when connecting an attach ment The foot pedal is better suited to controlling speed and direction in open areas Stopping the Power Unit To slow or stop the power u...

Page 36: ...PTO belt tensioner rod 6 Remove the attachment belt from the PTO drive pulley of the power unit 7 Move the secondary SDLA lever to the left and right to release pressure from the auxiliary hy draulic circuit and disconnect the attachment hoses from the power unit 8 Disconnect the attachment s electric plug from the socket on the power unit 9 Lift the front hitch lever lock to release the front hit...

Page 37: ...both of the following steps 1 To release pressure from the power unit couplers shut off the engine and move the secondary SDLA lever to the left and right to release pressure in the power unit s hydraulic circuit 2 To release pressure in the attachment hose loosen the hose end and retighten after the pres sure is released WARNING Hydraulic fluid is under high pressure and can pen etrate skin causi...

Page 38: ...ngagement of the transaxle gears is prevented by misalignment Moving the steering wheel slightly to the right or left will move the gears enough to complete the engagement 3 Reinstall the ball pin to lock the shift lever in place Turning Radius The 4500 power unit has three mounting positions for the steering cylinder that determine the power unit s turning radius 1 1 2 3 Standard position this po...

Page 39: ...PTO powered can be used on the rear of a 3 point hitch equipped power unit 1 2 The optional 3 point hitch is equipped with adjustable lift links 1 to control the individual draw bars The stabilizing links 2 can be allowed to swing freely or can be locked at a desired position The 3 point hitch is equipped with three control handles The inner handle raises and lowers the draw bars The middle handle...

Page 40: ... the comfort of the operator Operating On Slopes WARNING Operation on slopes decreases the power unit sta bility and increases the potential for unexpected dif ficulties Only experienced operators should operate the power unit on slopes and extra caution should be exercised Use low range when operating on slopes greater than 15 degrees Never shift between high and low range while on a slope Always...

Page 41: ...while driving the power unit Park the power unit in a safe location and engage the parking brake before entering the menu to make changes Always make sure the slope gauge is calibrated cor rectly and the slope limit set points are set to match the power unit configuration prior to operating the power unit Never set the slope limit set points for the audible or visual alerts to a higher value than ...

Page 42: ...e options menu The option screens A will display instructions for making changes to the current feature Swipe up across the sensor to cycle through the menu screens Each swipe advances one position to the next menu screen The dots A at the top of the screen allow the user to see their screen position highlighted dot in the menu Menu Screen 1 allows the user to mute or enable the audible alarm The ...

Page 43: ... the desired screen is reached hold over the sensor to select and save The slope gauge will re member the selected screen when the power unit is shut off and will display the selected screen when the power unit is restarted Menu Screen 6 resets the slope gauge back to the factory default settings The audible alarm will be turned on and the audible and visual set points will be restored to 20 de gr...

Page 44: ... perform the calibration 6 When the screen changes to say calibration suc cessful remove your thumb from the sensor The gauge will automatically return to the selected display screen Operation in Water Mud Snow or Ice WARNING Operation in water mud snow or ice decreases power unit traction and increases the potential for unexpected difficulties or loss of control Reduce your speed and exercise cau...

Page 45: ... leaves dirt gravel and salt deposits when the job is finished ATTENTION To maintain the finish of the power unit thoroughly wash the equipment after each use to remove any corrosive agents e g salt Failure to clean the equipment may result in corrosion of including but not limited to steel aluminum and electrical com ponents Equipment that will experience repeated exposure to corrosive agents sho...

Page 46: ...sed Spray Lube following locations Refer to the maintenance schedule for service intervals and the amount of grease Refer to the fluid capacities and specifications section for the grease type Steering Cylinder and Connector Link Front Hitch Lift Cylinder Center Pivot 1 2 3 1 Engine Hood 3 Right Pump Access Cover 2 Pump Cover 4 Right Engine Cover 5 Left Engine Cover 7 Seat 6 Hydraulic Filter Acces...

Page 47: ...or to operating the power unit If the hydraulic system is warm allow one hour for the hydraulic system to cool before checking the oil level Checking the oil level when the hydraulic system is warm will produce an inaccurate oil level reading ATTENTION After connecting a new attachment or kit that runs off the power unit s hydraulic system run the at tachment through a complete cycle then stop and...

Page 48: ...ilters 2 Remove the hydraulic filter access cover 3 Clean the hydraulic filters the filter heads and the area around the filters 4 Place a drain pan minimum 3 8 liter 4 quart under the hydraulic filters A B 5 Use a strap type filter wrench to unscrew both the large A and small B hydraulic filters from the filter heads and allow the oil to drain into the pan 6 Wipe the filter mount ing surfaces wit...

Page 49: ...ting 7 A If the transaxle is equipped with a pipe plug clean the drain plug and apply pipe sealant to the threads making sure to leave the last two threads bare to prevent the thread sealant from contami nating the hydraulic oil Reinstall the plug into the front transaxle and tighten 1 to 1 1 2 turns past finger tight approximately 48 54 Nm 35 40 ft lbs of torque If the transaxle is equipped with ...

Page 50: ...ATTENTION Do not overtighten the transaxle plug Overtighten ing can cause the transaxle case to crack 5 Add HydroTorq XL synthetic hydraulic oil approxi mately 3 8 liters 4 quarts to the fill port in the rear transaxle until the oil is level with the bottom of the oil fill hole 6 If the transaxle is equipped with a pipe plug clean the drain plug and apply pipe sealant to the threads making sure to...

Page 51: ...er load Observe the tachometer Low idle speed 1 550 50 RPM High idle speed 3 600 50 RPM If engine RPM is incorrect contact your Ventrac dealer Checking the Engine Oil Level ATTENTION Failure to check the engine oil regularly could lead to serious damage to your engine if the engine is run with an incorrect oil level Check the engine oil level with the power unit sitting on a level surface and with...

Page 52: ...ilter B located on the side of the engine 8 Wipe the filter mount ing surface with a clean cloth 9 Apply a thin film of clean oil to the gasket of the new oil filter 10 Screw the new filter onto the engine until the gasket makes contact with the mounting surface Tighten the filter 1 2 to 3 4 turn more by hand 11 Install the drain cap onto the oil drain Do not overtighten 12 Remove the oil fill cap...

Page 53: ...l WARNING Long term exposure to fuel vapors can cause seri ous injury or illness Avoid prolonged breathing of fuel vapors If fuel is spilled on your skin or clothing change your clothing and wash the affected area immedi ately ATTENTION Improper fuel can damage your engine Only use fuel that meets the fuel grade and specifications listed in the Engine Owner s Manual 1 Park the power unit on a leve...

Page 54: ...ion 5 Reinstall the left and right engine covers Servicing the Cooling System WARNING Discharge of hot pressurized coolant or touching a hot radiator and surrounding parts can cause severe burns Do not remove the radiator cap when the en gine is hot Always allow the engine to cool for at least 15 minutes or until the radiator is cool enough to touch without burning your hand before removing the ra...

Page 55: ...1 If the power unit has been running allow the engine and radiator to cool A 2 Remove the radiator screen A 3 Remove debris from the radiator screen using a brush com pressed air or water 4 When required clean debris from the radia tor using low pressure compressed air 5 Check the radiator fins for damage 6 Install the radiator screen Draining the Cooling System ATTENTION Coolant is poisonous to h...

Page 56: ...coolant to water 11 Install the radiator cap start the engine and run until the engine reaches operating temperature 71 82 C 160 180 F 12 Shut off the engine and allow the engine to cool 13 Recheck the coolant level when the engine is cold Add additional coolant if needed 14 Install the right engine cover Servicing the Battery DANGER The battery produces a flammable and explosive gas The battery m...

Page 57: ...ells 3 Rinse the battery with clean water 4 Clean the battery posts and battery cable termi nals with a wire brush 5 Reinstall the battery Charging the Battery DANGER Batteries produce explosive gases Charge the battery in a well ventilated area where the gases produced by charging can dissipate Do not charge where the battery could be exposed to sparks open flames or other sources of ignition Nev...

Page 58: ...abled power unit Be sure the vehicles do not touch 4 Shut off the boosting vehicle s engine and engage the parking brake ATTENTION Attempting to start the disabled unit with the boost ing vehicle s engine running could cause damage to the regulator 5 7 8 6 5 2 4 3 1 A B C D E F G H I J K 1 2 3 4 B A C A Discharged Battery B Booster Battery C Ground Stud Connect one end of the positive booster cabl...

Page 59: ...cap from the power relay module 4 Identify and re move the defec tive fuse from the socket Power Relay Module J Case Fuse Position Fuse Circuit Top A 50 amp Key Switch TCM Bottom B 50 amp Rear Fuse Panel Supply 5 Insert a new fuse into the socket Be sure the fuse is the correct amperage or damage may occur to the power unit 6 Reinstall the sealed fuse cap and lower the seat back down to the operat...

Page 60: ...use is the correct amperage or damage may occur to the power unit 6 Reinstall the sealed cover onto the fuse panel and lower the seat back down to the operating position 7 Turn the battery disconnect switch to the On position Replacing Fuses Engine 1 If the power unit has been running allow the engine to cool 2 Turn the battery disconnect switch to the Off position 3 Remove the left engine cover 4...

Page 61: ...stall the light cover Replacing the Work Lights LED The work lights are equipped with LEDs and do not use a replaceable bulb If a work light no longer functions the entire work light must be replaced Replacing the Taillights The taillights are equipped with LEDs and do not use a replaceable bulb If a taillight no longer functions the entire taillight must be replaced Replacing the Turn Signal Ligh...

Page 62: ...the yellow wire against the red wire the strobe will change modes 6 When the desired mode is reached turn the strobe light switch to the Off position and turn the ignition key to the Off position 7 Reinstall the strobe light back onto the strobe light frame PTO Belt Inspection Inspecting the PTO belt of this power unit can prevent sudden belt failure by finding problems before they cause a belt to...

Page 63: ... and washer that fastens the belt tensioner rod to the belt tension rocker 6 Remove the belt tensioner rod from the belt tension rocker 7 Lift up on the PTO idler pulley and re move the belt from the pulley 8 Pull the belt up between the PTO tension rocker and the front grill and remove from the clutch pulley If necessary rotate the PTO tension rocker to increase the gap between the rocker and the...

Page 64: ...needed to achieve the 5 mm 020 inch air gap B B B Wheel Removal and Installation Wheel Removal 1 Park the power unit on a level surface 2 Loosen the wheel lug nuts but do not remove WARNING If the power unit is not adequately supported the unit could fall and trap or crush a person or append age causing severe injury or death 3 Lift up the corner of the power unit and secure with a jack stand 4 Re...

Page 65: ... and the external threads of the dual wheel extension have a light coating of grease Apply grease if necessary 3 The draw cone must be loose before installing the dual wheel extension into the inner hub Check by sliding the draw bolt in and out It should have 6 5 13 mm 1 4 1 2 inch of travel 4 Insert the threaded end of the dual wheel exten sion into the inner dual wheel hub Using both hands turn ...

Page 66: ...to engage the brake lever seven clicks or less from the off position If less than 7 kg 15 pounds is required to engage the brake lever seven clicks from the off position or if engaging the parking brake will not prevent the power unit from moving the brake linkage rod will need to be adjusted 1 Park the power unit on a level surface WARNING The parking brake must be disengaged as part or the adjus...

Page 67: ...t A slightly NOTE it is easier to attain the desired setting if the neutral adjustment nut is left snug and a rubber mallet or a piece of wood and a hammer are used to tap the nut in the desired direction Do not strike the nut directly with a metal hammer as it is pos sible to dent or damage the nut 10 Release the parking brake and observe the direc tion the tires are rotating If the tires are rot...

Page 68: ...er slowly in the forward direction while watching the neutral switch input light When the light turns off stop the SDLA lever and measure the distance between the front frame and the pump arm This measurement should be a minimum of 8 mm 1 32 inch less and a maximum of 1 6 mm 1 16 inch less than the measurement taken when the SDLA lever was at the neutral position e g if the original measurement wa...

Page 69: ...cate all points specified in the Lubrication section Wipe off any excess grease or oil 18 Inspect the painted components for chips scratches or rust Clean and touch up the sur faces as needed After all the above steps have been performed com plete the preparation for storage by performing the steps for either long term storage four months or longer or short term storage less than four months Long ...

Page 70: ... the power unit to remove any accumulated dust or debris 2 Inspect the power unit as instructed in the Daily Inspection section of this manual 3 Test the power unit to ensure that all the compo nents and systems are working properly https www tractormanualpdf info ...

Page 71: ...ing System ü Clean the Engine Compartment Engine and Radiator ü Replace the Fuel Filter ü ü ü Drain Water and Sediment from Fuel Tank ü ü Hydraulic System Check the Hydraulic Oil Level ü Check the Rear Transaxle Oil Level ü ü ü ü ü Change the Hydraulic Filters ü ü ü Change the Hydraulic Oil and the Rear Transaxle Oil ü ü Parking Brake Parking Brake Inspection and Adjustment ü Electrical Clean the ...

Page 72: ... System Check the Hydraulic Oil Level Check the Rear Transaxle Oil Level Change the Hydraulic Filters Change the Hydraulic Oil and the Rear Transaxle Oil Parking Brake Parking Brake Inspection and Adjustment Electrical Clean the Battery Terminals and Compartment ü Inspection Inspect the Operator Interlock System Inspect the ROPS Structure and Seat Belt Inspect for Loose Missing or Worn Components ...

Page 73: ...SERVICE Service 73 Maintenance Log Serial Number 4500P Date Hours Description of Repairs Service Initials https www tractormanualpdf info ...

Page 74: ...SERVICE Service 74 Maintenance Log Date Hours Description of Repairs Service Initials https www tractormanualpdf info ...

Page 75: ... for ten seconds and then turn back on A B C D E F G H J K L M N O Input Circuits Brake Switch A The light indicates the circuit is closed and the park ing brake is engaged In order for this light to oper ate the key must be turned to the run position Neutral Switch B The light indicates the circuit is closed and the power unit s SDLA control lever is in neutral In or der for this light to operate...

Page 76: ...ndicates that power is being sent to the PTO clutch relay For the PTO output to function the operator must be on the seat If the PTO remote kit is installed and an attachment such as the generator is connected the TCM will au tomatically enable the Remote PTO function In this mode the PTO switch on the attachment replaces the seat switch criteria for the PTO to function The parking brake must be e...

Page 77: ...Replace this fuse if necessary 2 Turn the key to the run position and check to see if any other lights turn on If no other lights turn on check the 5 amp fuse in slot number 8 of the front fuse panel Replace this fuse if necessary If any other lights turn on you can begin troubleshooting the rest of the TCM functions 3 To troubleshoot the circuits in the chart below the corresponding LED lights mu...

Page 78: ...n the fuel line Poor engine compression The engine runs rough Plugged or partially plugged air filter s Plugged or partially plugged fuel filter Stale dirty fuel or wrong seasonal fuel mixture The fuel level is low Faulty spark plugs Moisture in the spark plug pockets A faulty fuel pump Dirty or faulty fuel injectors Incorrect valve clearance Valve seat failure The engine is low on power Plugged o...

Page 79: ... is not on a Check the battery disconnect switch to ensure that it is turned on b If the battery disconnect switch was already turned on the TCM may be in Sleep mode Turn the battery disconnect switch off for ten seconds and then turn back on to wake the TCM c Check the 15 amp fuse in slot number 10 of the front fuse panel Replace this fuse if necessary Next turn the key to the run position and ch...

Page 80: ... the lift cylinder Missing hardware on the SDLA lever links Steering is difficult The hydraulic oil level is low The hydraulic oil suction filter is plugged A faulty steering cylinder The pump charge pressure is low An excessive load on the hydraulic system Excessive noise in the hydraulic system The hydraulic oil level is low The hydraulic oil suction filter is plugged Incorrect oil used in the h...

Page 81: ...ake is not disengaging The pump control arm connecting linkage is loose or disconnected The tow valve is bypassing at the hydraulic pump The universal joint at the engine hydraulic pump is loose A faulty hydraulic pump or motor The engine stalls whenever the SDLA control lever is moved forward or backward out of neutral The parking brake switch or the neutral switch is out of adjustment https www ...

Page 82: ... Hydro Dynamic Hydraulic Oil Filtration 10 Micron and 25 Micron Controls and Instrument Panel Steering Power PTO Power Take Off Electric w brake Throttle Control Cable Directional Control Speed Direction Lift Auxiliary SDLA Control Orientation Hand Gauges Tachometer Volt Water Temperature Fuel Speedometer Parking Emergency Brake Band Brake Other Features Turning Radius 99 cm 39 inches Standard Tir...

Page 83: ...c Oil 11 5 liters 12 1 quarts Optional 3 point hitch 12 1 liters 12 8 quarts 21 0122 Suction filter 21 0124 Return filter Hydraulic Oil Rear trans axle HydroTorq XL Synthetic Hydraulic Oil 4 4 liters 4 6 quarts Cooling System 50 distilled water and 50 ethylene glycol antifreeze 6 6 liters 7 quarts Fuel System Unleaded Gasoline Max 10 Ethanol 22 7 liters 6 gallons 13 0053 Grease Lithium Complex NLG...

Page 84: ...ab work lights on windshield wiper on 7 1 70 2005 2 Directional Signal Flasher Kit 8 0 70 2006 3 Strobe Light Kit 0 2 70 2006 6 Defrost Fan Kit 2 0 3 1 70 2009 52 Heater Kit Kawasaki Engine fan on high 8 5 70 2014 KW452 Weather Cab work lights on windshield wiper on 8 9 Heater Fan low medium high 5 4 7 4 12 6 70 2006 6 Defrost Fan Kit 2 0 3 1 70 8148 Windshield Washer Kit 4 0 70 8161 Strobe Light ...

Page 85: ...45 KA160 Power Blower B52 belt 81 B052 KC180 Stump Grinder B53 belt 81 B053 KH500 Versa Loader B33 Belt 81 B033 KJ520 Broom B51 Belt 81 B051 KL480 Tiller B66 belt 81 B066 KP540 Power Rake B48 belt 81 B048 KX480 Snow Blower B50 belt 81 B050 KX523 Snow Blower B50 belt 81 B050 KY400 Trencher B53 belt 81 B053 MA900 Boom Mower B49 belt 81 B049 MC600 Rear Discharge Mower B47 belt 81 B047 MJ840 Contour M...

Page 86: ...ole responsibility of the owner and is not covered under warranty by Ventrac and or V P I Ventrac and V P I s responsibility in respect to claims is limited to making the required repairs or replacements and no claim of breach of warranty shall be cause for cancellation or rescission of the contract of sale of any Ventrac equipment Proof of purchase may be required by the dealer to substantiate an...

Page 87: ...herein are exclusive and are in lieu of all other remedies The liability of V P I whether in contract tort under any warranty or otherwise shall not extend beyond its obligation as set forth herein V P I shall not be liable for cost of removal or installation nor shall V P I be responsible for any direct indirect special or consequential damages of any nature In no event shall V P I be liable for ...

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Ventrac 4500P, Operator'S Manual

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Summary of Contents for 4500P

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