background image

Veloteq Owner Manual 2008                                        P. 4 of 15                                                                             2/18/2008 

 

protect both the charger and the power supply unit against overcharging and does not require 
supervision.  It may be used over an input range of 110V/60HZ to 220V/50Hz. and carry CCC, 
CE, and cUL or cTUV safety certification.  The charger, power supply, motor and electrical sys-

tems are protected by a high power circuit breaker.   
 
Notice and Warning: 

(Pay particular attention to any text highlighted in red.)

 

The PSU (Power Supply Unit) is a key component of the electric bicycle power system.  We use 
only UL Recognized premium quality batteries designed for long life.  Fully discharged batteries 

can be recharged up to 400 times.  To prolong the life of the batteries always recharge after 
use.  Conserving the use of your power supply to no more than 80% discharged as indicated on 
the instrument power meter will greatly extend the life of the batteries and under normal cir-
cumstances will exceed 400 recycles. 
 

Do not store the charger or power supply or charge the battery in ambient temperature envi-

ronments below 14

o

F (-10

o

C).  Prolonged exposure to below freezing temperatures will change 

the electrical characteristics of the charging unit causing possible serious malfunction. 

 
Application and Use Practices: 
Do not fully discharge the battery supply.  Recharge after each use to prolong battery life.  Ex-

tensive long term in-plant testing has revealed that frequent recharging, avoiding full dis-
charge, will prolong battery life to approximately 9,500 miles (15,000km) of regular use.  
 
The efficiency of the batteries is influenced by temperature.  The power supply will function bet-
ter in warmer to hot temperatures.  At temperatures below 32F (0

) battery performance may 

decrease more than 1/3.  Full functionality and power density will be restored when the sur-
rounding temperature rises to 68F (20

). 

 
Frequent stopping and starting, riding uphill, riding against the wind, on muddy roads continuous 
use of lights and accessories while not riding, or carrying an additional passenger or extra cargo 
are all factors that will reduce the travel distance per charge of your Veloteq. 

  
If the electric bicycle or PSU is stored for a prolonged period it should be fully charged prior to 
storage.  We recommend that the PSU be removed and recharged at intervals of 20 days during 
the storage period to prolong battery life and prevent sulphication of the battery cells.  Sulphi-
cation of the battery plates can be compared to the rusting of metal parts.  It occurs when a 

discharged battery is left in an uncharged state.  The batteries used in your electric bicycle do not 
have “memory” however all batteries self-discharge while not in use.   
 
Use or storage at temperatures higher than 140F (60

) such as unventilated storage in high 

summer temperatures, will adversely effect the normal working functions of the electric bicycle. 
 

Sudden relocation of the electric bicycle from a cold outside area to a warm interior may result in 
crystallization of electric components.  Before moving from a cold exterior to a heated interior, 
remove the PSU and permit natural cooling and dissipation of any crystals. 
 
The electric bicycle may be ridden in both rain and snow, however under no circumstances allow 

it to be immersed in water.  Immersion in water such as deep puddles may cause the controller 

Summary of Contents for Cavalier-GT

Page 1: ...Veloteq Owner Manual 2008 Veloteq Corporation 2151 Richmond Avenue Shepherd Square Houston TX 77098 www Veloteq com 713 524 1175 Printed in China...

Page 2: ...upplied by your Veloteq dealer or distributor The use of chargers batter ies and other non Veloteq parts can result in serious damage to the electrical system and void all product warranties Electric...

Page 3: ...MBLY AND ADJUSTMENT 6 FRONT WHEEL ASSEMBLY AND ADJUSTMENT 6 FRONT DRUM BRAKE ADJUSTMENT 8 REAR DRUM BRAKE ADJUSTMENT 7 CHAIN ADJUSTMENT 7 OPERATIONAL CHECK 7 PARKING YOUR ELECTRIC BICYCLE 9 CIRCUIT BR...

Page 4: ...long life and no maintenance noise free operation Maximum output is fixed at 750W in the U S and 500W in Canada Drive controller The central controller performs the functions of electric motor drive b...

Page 5: ...ies is influenced by temperature The power supply will function bet ter in warmer to hot temperatures At temperatures below 32F 0 battery performance may decrease more than 1 3 Full functionality and...

Page 6: ...rival because of natural discharge during the period of transportation to your location After first installation of the PSU turn on the ignition and observe the Power Supply Level on the instrument pa...

Page 7: ...lure of the PSU to charge after prolonged attempts do not leave the charger attached to the AC power source Bring your vehicle or the PSU to your dealer for service Bicycle Frame The electric bicycle...

Page 8: ...ghten the locking nut See Fig 5 Take care to not over tighten the rear brake This will create drag on the motor which may result in failure of the controller When the brake pad is worn down to of the...

Page 9: ...peed and once again maintain the throttle position for six seconds Accelerate gradually from a full stop to avoid damage to the controller motor and other electrical com ponents The vehicle is equippe...

Page 10: ...tand only when necessary for service or parking on un level surfaces Do not under any circumstances sit on the vehicle while it is elevated on the main kickstand This can result in damage that may req...

Page 11: ...pection or your vehicle every 1000km 650 miles Lubricate the front and rear axle front fork transmission and chain using a good quality chain lubricant Check that all nuts and bolts are securely attac...

Page 12: ...or charger failure 3 Excess uphill riding strong head winds frequent braking and activation overload 4 The battery aging or damaged 1 Check tire inflation Inflate to correct tire pressure 2 Insure tha...

Page 13: ...nd abrasions horns reflective films and miscellaneous connectors e Any costs associated with repairs by other than an authorized dealer f Transportation cost to authorized repair locations 3 Warranty...

Page 14: ...ion as stated above Illustrations used in this manual may be updated or modified from time to time Product specifications and relevant drawings and instructions may be updated from time to time in the...

Page 15: ...a good idea to note when you have taken your electric bicycle out of seasonal service and in sure that the power supply and charger are stored at above freezing temperatures The power supply must be p...

Page 16: ...idle for three minutes to preheat the oil Turn off the ignition Unscrew gear case oiling screw and oil drain screw Drain out the oil Replace the oil drain screw and screw tightly Then fill the new oil...

Reviews: