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Assembly hints 

1. Assembly  (Skipping this can lead to troubles ! ) 
Ok, so we have your attention.  These hints will help you to make this project successful.  Read them carefully. 
 
1.1 Make sure you have the right tools: 
 

• 

A good quality soldering iron (25-40W) with a small tip. 

 

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Wipe it often on a wet sponge or cloth, to keep it clean; then apply solder to the tip, to give it a wet look.  This is called ‘thinning’ and will 
protect the tip, and enables you to make good connections.  When solder rolls off  the tip, it needs cleaning. 

 

• 

Thin raisin-core solder.  Do not use any flux or grease. 

 

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A diagonal cutter to trim excess wires.  To avoid injury when cutting excess  leads, hold the lead so they  

cannot fly towards the eyes. 

 

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Needle nose pliers, for bending leads, or to hold components in place. 

 

• 

Small blade and Phillips screwdrivers.  A basic range is fine. 

 

For some projects, a basic multi-meter is required, or might be handy 

 

1.2 Assembly Hints : 

 

⇒ 

Make sure the skill level matches your experience, to avoid disappointments. 

⇒ 

Follow the instructions carefully.  Read and understand the entire step before you perform each operation.  

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Perform the assembly in the correct order as stated in this manual 

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Position all parts on the PCB (Printed Circuit Board) as shown on the drawings.  

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Values on the circuit diagram are subject to changes. 

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Values in this assembly guide are correct* 

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Use the check-boxes to mark your progress. 

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Please read the included information on safety and customer service 

 

* Typographical inaccuracies excluded. Always look for possible last minute manual updates, indicated as ‘NOTE’ on a separate leaflet.  

 

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Summary of Contents for K6001

Page 1: ...TEMPERATURE SENSOR K6001 ILLUSTRATED ASSEMBLY MANUAL H6001IP 2 Total solder points 71 Difficulty level beginner 1 2 3 4 5 advanced For use with our K6000 or K6002 kits...

Page 2: ......

Page 3: ...making the distance between the controller and the sensor irrelevant Specifications Temperature range of the transmitter 40 C to 150 C Pulse width modulation 200 s C Generated pulse width at 40 C 2ms...

Page 4: ...he eyes Needle nose pliers for bending leads or to hold components in place Small blade and Phillips screwdrivers A basic range is fine For some projects a basic multi meter is required or might be ha...

Page 5: ...nts are cone shaped and shiny 3 Trim excess leads as close as possible to the solder joint REMOVE THEM FROM THE TAPE ONE AT A TIME AXIAL COMPONENTS ARE TAPED IN THE CORRECT MOUNTING SEQUENCE You will...

Page 6: ...1 C2 470pF 471 2 Capacitors C CATHODE D IC1 8p IC2 16p 3 IC socket Watch the position of the notch R2 18K 1 8 0 2 1 R7 1K8 1 8 0 1 1 Attention because one of the connections of both R2 and R7 is a mea...

Page 7: ...f the sensor Zero Calibration at zero degrees Gain Maximum temperature calibration 7 Multiturn trimmers RV RV C4 10 F C5 10 F C6 10 F C7 220 F 10 Electrolytic Capacitors Watch the polarity C J1 2p 3p...

Page 8: ...1 Using a knife remove the varnish of both pieces of wire over some 3mm from the ends and tin the ends fig 1 1 Cut the connections of the KTY11 KTY81 22 sensor or eq at 3mm fig 1 2 Solder both copper...

Page 9: ...ires and OVER the sensor fig 1 4 Heat the shrinking tube using a hair dryer or better still using a paint stripper Connect the transmitter type KTY11 KTY81 22 or equivalent with the points SENSOR of t...

Page 10: ...circuit with your hands while adjusting it because this could cause noise at its output and consequently a very unstable read out Fill a glass with ice cubes and let them melt a little until you get...

Page 11: ...n against body tempera ture using the GAIN trimming potentiometer It is advisable to verify the temperature at the place of the sensor with a clinical thermometer REMARK If the sensor is intended to b...

Page 12: ...cover plate For making the electrical connections use ordinary wiring or telephone wire of 0 5mm For feeding the sensor use an unstabilised 12VDC power supply which is able to supply at least 20mA yo...

Page 13: ...13 15 PCB layout PCB...

Page 14: ...14 16 Diagram Diagram...

Page 15: ......

Page 16: ...s and typographical errors reserved Velleman Components nv H6001IP 2004 ED2 rev 1 VELLEMAN Components NV Legen Heirweg 33 9890 Gavere Belgium Europe www velleman be www velleman kit com 5 4 1 0 3 2 9...

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