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Veigel BHA23-016, Installation And Operating Instructions Manual

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Veigel BHA23-016 Installation And Operating Instructions Manual Download Page 37

6-1

Maintenance and care

Maintenance and care

Safety information

Every 10,000–15,000 km

Only authorised and appropriately trained personnel may perform maintenance 

and repair work on the hand control.

Arrange for functional faults to be remedied immediately by a specialist workshop.

Maintenance/care

Action

Parts

All plain and rolling bearings in the hand control are maintenance-free and do 

not require lubrication

These jobs can also be integrated into the customer service.

Adjust and tighten

All screw connections on the base rail,  

connecting rods and pedal connections

Adjust the permissible play of 1–2 mm in 

the brake rods if necessary.

Setting of gas rods

Check

Summary of Contents for BHA23-016

Page 1: ...Installation and Operating Instructions Veigel eClassic RHD Hand Control Commander Art no BHA23 016 www veigel automotive de Rehamotive ...

Page 2: ... 250603 Created 2021 07 01 Name Schulz Revised Version 1 Subject to technical modifications without prior notification and to errors Reproduction even in part only permitted with permission from Veigel GmbH Co KG ...

Page 3: ... 4 Adjusting the lateral tilt 4 5 Assembling the covers 4 6 Connecting the universal adapter 4 7 Accelerator pedal signal pin assignment 4 8 Assembling the VEA 4 9 VEA functional check 4 9 Teaching in the VEA 4 10 Button with integrated status LED 4 11 Checking the function 4 11 Laying the cables 4 11 Operation 5 1 Safety information 5 1 Operation 5 2 Brake lock function 5 3 Operation of the elect...

Page 4: ...1 2 Contents Revision history Edition Revisions Chapter 01 2021 07 01 Initial version ...

Page 5: ...ymbol refers to important additional information tips and recommendations Individual images contained in these instructions may deviate from the driving aid you received Thank you for choosing this high quality Veigel product Veigel hotline Telephone 49 0 7941 60585 0 Fax 49 0 7941 60585 20 E mail info veigel automotive de Web http www veigel automotive de Veigel GmbH Co KG Verrenberger Weg 36 746...

Page 6: ...1 4 Contents Blank page for your notes ...

Page 7: ...from the manufacturer may be used with the hand control General safety information The hand control is a pre assembled component that comes ready to install It was designed and built in line with the harmonised standards that must be ob served as well as further technical specifications Consequently it is a state of the art product and provides the best possible level of safety while in operation ...

Page 8: ...control If this information is not observed this will void the warranty the manufac turer s liability and in certain situations the type approval of the vehicle As a consequence no claims can then be made against us The driving aid features built on parts and levers that will restrict the space available on the driver s side to a certain extent once installed The complete operating and installatio...

Page 9: ...and brake pedals This is to prevent the driver oper ating or jamming the pedals accidentally The responsible expert at TÜV or DEKRA decides whether a pedal cover is required and documents the decision in an expert report This expert report forms the basis for a corresponding entry on the driver s licence This pedal cover is not supplied with the hand control or the installation kit The pedal cover...

Page 10: ...n locking the brake pedal must be able to do so and are per mitted to use these locking devices Other drivers who are capable of operating the vehicle in the standard way are not permitted to use these locking devices This is because the state of the art for standard vehicles requires different tech nical solutions Applies only to installation kits where the seat forward back adjustment limit can ...

Page 11: ...ng requires little force The brake lock button is conveniently positioned in front of the accelerator handle The position inside the vehicle has been specially developed to prevent haz ards to knees for example caused by assembly underneath the steering column and to create no obstruction for the driver when getting into the vehicle Robust rods for operating the brakes guarantee maximum operationa...

Page 12: ...gnation Please enter the factory number of the driving aid here Factory no The type plate is stuck to the hand control s base plate Fig 3 1 Hand control scope of delivery Hand control scope of delivery Veigel GmbH Co KG 74613 Öhringen Type HA Version Type designation Factory no xxxxxx xxx Article no BHAxx Veigel Commander Accelerator Brake lock button Cover 1 Side trim panel Trim panel for top sec...

Page 13: ...3 Product description VEA electronics kit scope of delivery Fig 3 2 VEA electronics kit scope of delivery Item Description Art no 1 VEA electronics kit 230645 2 eClassic UNI cable assembly 230639 1 2 1 1 ...

Page 14: ...iagram TEACH IN ECU Toggle switch Original accelerator pedal eClassic After TEACH IN unplug is not used GND Terminal 15 Terminal 30 to vehicle Vehicle specific adapter original acc secondary acc Cable set 230639 Vehicle specific adapter ...

Page 15: ... inside the vehicle The vehicle will only need to be drilled in a few exceptional cases Please observe the installation instructions supplied with these installation kits and the Assembly section in these installation and operating instructions Intended use The hand control is used to operate the accelerator and brake pedals in vehicles with an automatic gearbox It must only be used by drivers wit...

Page 16: ...the operating instructions on to the customer together with the install ation instructions for the installation kit and any parts certificate when you hand over the vehicle Observe the applicable accident prevention and safety provisions when installing and maintaining the hand control Only accessories obtained from us may be used with the hand control Structural modifications to the hand control ...

Page 17: ...he installation kit Tightening torque 25 Nm Fig 4 1 Assembling the hand control Assembling the eClassic III hand control Required standard parts 2x fillister head screw M8 8 8 2 x lock washer 8 4 1x securing clip for ball socket Required parts eClassic BHA23 016 hand control Cover 1 Cover 2 Brake pipe supplied with the installation kit ...

Page 18: ...rque 20 Nm Assembling the brake rods Fig 4 3 Adjusting the clevis When delivered the clevis is mounted in the middle position If there is not much room in the footwell the clevis position can be moved up or down This enables you to adjust the force ratio for the brake rods to the perfect setting To move the cable head carefully pull the side trim panel apart from the bottom Move the clevis and re ...

Page 19: ...ngth of the brake rods Adjust the play in the rods to between a minimum of 1 mm and a maximum of 2 mm Only adjust the brake rods when the engine is running Make this adjustment extremely carefully The only way to prevent a grinding brake causing damage to the brake system is to ensure the brake rods are adjusted correctly Note that the brake pedal is in a different position when the engine is runn...

Page 20: ...ws you to optimise the hand control s lateral tilt so it is ideal for the space actually avail able in the driver s footwell To adjust the lateral tilt loosen the fillister head screws only slightly Adjust the lateral tilt to the perfect setting then tighten the fillister head screws in an altern ating sequence Tightening torque 35 Nm Fig 4 5 Adjuster ...

Page 21: ...covers Finally clip the covers onto the hand control When assembling the covers make sure that the clips audibly engage This is the only way to be sure they are properly connected to the hand control Fig 4 6 Assembling the covers ...

Page 22: ...4 7 Assembly Connecting the universal adapter ...

Page 23: ...table printed below Connect the cables correctly according to the pin assignment Accelerator pedal signal pin assignment Cable colour Wir ing har ness signals Measured signals Measured cable colour Orange 5 V Purple 5 V Grey Earth Blue Earth White Pot output high Pink Pot output low The connection for the accelerator pedal must be soldered A soldered connection is the only way to ensure signals wi...

Page 24: ...e again and within the next 6 seconds press the switchover button once for 1 second to change the pedal If controlled accelerating is not working properly check all plugs and make sure that the cabling is correct The default setting on delivery is Mode 1 Mode 1 automatic switchover to the original accelerator pedal This happens each time the vehicle restarts VEA functional check Fig 4 8 Plug attac...

Page 25: ...dditional accelerator hold down for approx 2 s 8 Press the button for approx 1 s to confirm the teach in process 5x slow flashing means teach in was successful go to point 10 fast flashing means teach in was unsuccessful 9 If teach in was unsuccessful start from point 1 If the process fails again perform troubleshooting and after rectifying the error go to point 1 10 Ignition off 11 Unplug the TEA...

Page 26: ...rol cannot jam one another Free movement must also be ensured even if a brake circuit fails Securely fasten the VEA in the vehicle then lay and fasten the cables preferably with cable ties Laying the cables Before finally laying the cables check that the interface for the hand control has been assembled If it has not replace the contact housing Button with integrated status LED Drill a hole with a...

Page 27: ... are not met there can be no guarantee the driving aid will function properly Check Before setting off on any journey Rods Action Must move freely and smoothly If the rods have significant play re adjust them Brake lock function Brake lock function does the catch release independently Arrange for any irregularities to be examined by a workshop without delay You have fitted a high quality carefully...

Page 28: ...e to make it work Accelerate Rotate the lever downwards to apply the accelerator Rotate the lever down fully to reach the kickdown Adjusting the accelerator handle You can adjust the accelerator handle position to your own needs The adjustment range is shown in the figure on the right To adjust pull the handle back hard rotate it to the required position and let it engage Fig 5 1 Braking and accel...

Page 29: ...asing the brake To release the brake let go of the brake lock button The catch re leases automatically Never press the brake lock button when releasing the brake IMPORTANT NOTE Fig 5 3 Brake lock button The brake lock function affects the vehicle s service brake Therefore you must only use it temporarily as a starting aid to change the travel range or until the standard parking brake is applied It...

Page 30: ...ash 6 Release the button 7 The LED on the button flashes once slowly and once quickly Mode 1 8 Briefly press the button once 9 The LED on the button should now flash once slowly and twice quickly Mode 2 10 Do not press anything and wait for approx 30 s until there are no more flashes mode stored 11 Ignition off 12 Ignition on and test When delivered the VEA is in Mode 1 Mode 1 the original acceler...

Page 31: ...herwise the LED goes out and the standard accelerator module is active Fig 5 4 Original accelerator pedal active When delivered the VEA is in Mode 1 Mode 1 the original accelerator pedal is active each time the vehicle restarts It is possible to set the VEA to Mode 2 instead Mode 2 the last accelerator pedal used remains stored Fig 5 5 Additional accelerator active If the switchover button lights ...

Page 32: ...done once after that the ignition needs to be switched off and on again 4 If the left hand accelerator module is active the status LED lights up continu ously Otherwise the LED goes out and the standard accelerator module is active 5 The most recently active accel erator module has been saved and preselected for the next start Fig 5 4 Original accelerator pedal active Fig 5 5 Additional accelerato...

Page 33: ... operate the most important elec trical functions when using a Veigel hand control for acceleration and braking Using a multi function switch built into the trim panel of the Veigel hand control drivers can operate the indicators warning lights lights windscreen wipers and horn at the push of a button The switch is illuminated This ensures that drivers can safely recognise all the switch functions...

Page 34: ...ion with the steering angle sensor Dynamic indicator reset function T Tap H Hold down until function is carried out Right indicator T Hazard warning light function H Left indicator T Hazard warning light function H The functions may vary depending on the vehicle s equipment Observe the Veigeltronic installation instructions for the specific vehicle ...

Page 35: ... should not be operated together The button light goes out automatically Dipped beam T Main beam T Main beam off T Dipped beam off H on vehicles without automatic light function Main beam H Main beam off T Headlight flasher T on vehicles with automatic light function T Tap H Hold down until function is carried out ...

Page 36: ... authorised by us may open the control otherwise any warranty claim shall be invalidated Should the vehicle enter emergency mode during operation please notify the workshop of the pedal system that has been installed and hand over all the doc umentation that goes with it The responsible repair shop should contact the system manufacturer in case of any doubt For details of the Veigel GmbH Co KG hot...

Page 37: ... be remedied immediately by a specialist workshop Maintenance care Action Parts All plain and rolling bearings in the hand control are maintenance free and do not require lubrication These jobs can also be integrated into the customer service Adjust and tighten All screw connections on the base rail connecting rods and pedal connections Adjust the permissible play of 1 2 mm in the brake rods if ne...

Page 38: ...al and regional waste disposal directives In case of uncertainty please contact your county waste consultancy department We ensure that the majority of the materials used to make our products are recyclable right from the design phase The packaging consists of cardboard boxes paper and in some instances films that can be handed in at recycling centres or public cardboard collection points ...

Page 39: ...tion and force rods are countered secured safety devices are installed Customer has received the installation and operating instructions The ball heads are equipped with safety devices All joints are lubricated Trim panels have been assembled where possible A l l c a b l e s h a v e b e e n l a i d abrasion free Type plate has been attached Specific features Test drive performed Signature Fitter S...

Page 40: ...8 2 Installation record Blank page for your notes ...

Page 41: ...8 3 Installation record Blank page for your notes ...

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Page 44: ...A SOLUTION FOR EVERY VEHICLE Veigel GmbH Co KG Verrenberger Weg 36 74613 Öhringen Germany tel 49 0 7941 60585 0 fax 49 0 7941 60585 20 info veigel automotive de www veigel automotive de ...

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