6
Bulb life can be shortened by installing a bulb with dirt or fingerprints on it. During bulb
installation, avoid touching the glass part of the bulb (see Figure 4 and 5 for details).
1. Disconnect the unit from charging adapter.
2. Pull off the rubber bezel to reveal two small Phillips-head screws.
3. Using the screwdriver, remove (counterclockwise) the two screws. Set them aside.
4. Lift off the retaining ring, glass, and rubber ring and set them aside.
5. Carefully remove the reflector and bulb assembly.
6. Disconnect the bulb wire from the red power wire and set the burned out bulb
aside.
7. Unsnap the hairpin retaining wires from the reflector’s flange.
8. Using the screwdriver, loosen the retaining screw to remove the bulb from the
reflector (no need to completely remove this screw).
9. Lift out the bulb and the attached wire.
10. Insert the replacement bulb into the reflector’s flange.
11. Put back and secure the hairpin retaining wires.
12. Connect the bulb power wire to the red power wire.
13. Tighten the retaining screw on the flange.
14. Place the reflector in position in the body of the spotlight.
15. Replace the rubber “O” ring in the groove around the perimeter of the reflector.
16. Replace glass and retaining ring so that the screw holes are aligned.
17. Secure retaining ring with two screws.
18. Replace rubber bezel.
19. Operate switch to ensure proper operation of spotlight.
7.3 REPLACING THE BATTERY PACK
T
he sealed lead acid battery has a life of several years, if recharged promptly after each
use. When a fully charged battery only provides about ten minutes or less of spotlight
operation, it should be replaced with a new one. To replace the battery, you will need
a narrow shaft Phillips-head screwdriver and a replacement battery. The battery pack
can be replaced by doing the following:
1. Complete the bulb replacement steps through step 4, to remove the reflector
assembly.
2. Remove all the Phillips-head screws (counterclockwise) that fasten the two halves of
the housing body.
3. Separate the two body halves and carefully pop out the handle.
WARNING:
DO NOT ALLOW BARE WIRES OR CONNECTORS TO CONTACT
EACH OTHER; DANGEROUS SPARKING CAN OCCUR.
METAL PRONGS
PHILLIPS HEAD SCREW
BULB
REFLECTOR
METAL PRONGS
FIGURE 5 - BULB ASSEMBLY
PHILLIPS HEAD SCREW
