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21

20

Operation

DC PULSE

 

SERIES

 

EQUIPMENT

Height above sea level is below 1000m.

Operation temperature range: -10˚C~+40˚C.

Relative humidity is below 90% (20˚C).

Preferably site the machine some angles above the floor level, the maximum 

   angle does not exceed 15˚.

The content of dust,acid,corrosive gas in the surrounding air or substance

   can not exceed normal standard.

Take care that there is sufficient ventilation during welding.There is at least 

   30cm free disstance between the machine and wall.

3.5 Operation Environment

3.6 Operation Notices

Read safty

 

instruction

 

and

 

Chapter

 

1 carefully before attempting to use this

    equipment.

Connect the ground wire the machine directly

In case closing the power switch, no-load voltage may be exported.Do not touch

   the output electrode with any part of your body.

Before operation,no concerned people should be left,Do not watch the arc in 

    unprotected eyes.

Ensure good ventilation of the machine to improve duty ratio.

Turn off the engine when the operation finished to economize energy source.

When power switch shuts off protectively because of failure.Don’t restart it until

    until problem is resolved.
    Otherwise,the range of problem will be extended.

TIG Welding Application Shot

4.1 TIG  Basic Welding Technique

Gas Tungsten Arc Welding (GTAW) or TIG (Tungsten Inert Gas) as it is commonly referred

to, is a welding process in which fusion is produced by an electric arc that is established 

between a single tungsten (non- consumable) electrode and the work piece. Shielding is

obtained from a welding grade shielding gas or welding grade shielding gas mixture which

is generally Argon based. A filler metal may also be added manually in some circumstances

depending on the welding application.

Gas Cup

Either Ceramic,

High-lmpact or

Water Cooled

Metal

Work Piece

can Be Any Commercial

Metal

Welds Made With or 

Without Addition 

of Filler Metal

Inert Gas

Shields Electrode

and Weld Puddle

Tungsten Electrode

Non-Consumable

4.3 The explanation of welding quality

The relation of welding area color & protect effect of stainless steel

Protect effect 

best 

better 

good 

bad 

worst

Welding area color argent,golden  

blue

red-grey

grey

black

     

a  butt joint                  

b   lap  joint                 

c  coner joint             

d  T  joint

4.2 Joint froms in TIG

Welding technique

DC PULSE

 

SERIES

 

EQUIPMENT

Summary of Contents for Tokyo2300

Page 1: ...OPERATING INSTRUCTIONS OPERATING INSTRUCTIONS Tokyo2300 Welding Machine Register now and benefit Jetzt Registrieren und Profitieren www smart iwm com...

Page 2: ...ork day by day to optimize this vision Number 1 in Technology Number 1 in the prices Number 1 in Service Number 1 in the environmental compatibility More than 30 000 enthusiastic customers trust our e...

Page 3: ...1 Do not touch live electrical parts 2 Wear dry hole free insulating gloves and body protection 3 Insulate yourself from work and ground using dry insulating mats or covers 4 Disconnect input power or...

Page 4: ...ects can cause sparks overheating or fire 1 Protect yourself and others from flying sparks and hot metal 2 Do not weld where flying sparks can strike flammable material 3 Remove all flammables far awa...

Page 5: ...h heart pacemaker should be away from the welding area 1 2 Effects Of Low Frequency Electric and Magnetic Fields 1 3 Symbol Chart Note that only some of these symbols will appear on your model Electri...

Page 6: ...al sensitivity Summary DC PULSE SERIES EQUIPMENT In DC TIG without HFopertation If the tungsten electrode touches the workpiece when welding the current will drop to short circuit current to protect t...

Page 7: ...al requirements for your situation in this regard Due to variations that can occur in manufactured products claimed performance voltages ratings all capacities measurements dimensions and weights quot...

Page 8: ...10 11 Operation DC PULSE SERIES EQUIPMENT 3 1 Layout For The Panel Operation DC PULSE SERIES EQUIPMENT 21 22 20 1 6 2 3 7 4 9 10 11 17 15 5 12 13 14 16 19 18 8 Front Behind...

Page 9: ...should a thermal overload condition be present 4 Power ON Indicator The POWER ON indicator illuminates when the ON OFF switch is in the ON position and the correct mains voltage is present 1 Digital...

Page 10: ...m the Power Source via heavy duty bayonet type terminals It is essential however that the male plug is inserted and turned securely to achieve a sound electrical connection 17 Negative Welding Termina...

Page 11: ...nd Current remains ON until the torch trigger switch is released after it has been depressed Note The maximum crater current available will be limited to the set value of the base current 8 Post Flow...

Page 12: ...tungsten with approximately 1 6mm to 3 2mm sticking out from the gas cup ensuring you have correct sized collet 8 Tighten the back cap 9 Turn the switch to the ON position The power L E D light should...

Page 13: ...r switch shuts off protectively because of failure Don t restart it until until problem is resolved Otherwise the range of problem will be extended TIG Welding Application Shot 4 1 TIG Basic Welding T...

Page 14: ...50 50 80 65 105 75 125 85 125 95 135 100 135 115 145 150 225 175 250 220 300 66 56 30 25 30 25 30 25 25 20 25 Notice the above parameters originate from Welding Dictionary P150 Volume 1 of Edition 2 4...

Page 15: ...weld steel sections without any special preparation For heavier sections and for repair work on castings etc it will be necessary to cut or grind an angle between the pieces being joined to ensure pr...

Page 16: ...s broken Change it Troubleshooting DC PULSE SERIES EQUIPMENT Troubleshooting DC PULSE SERIES EQUIPMENT 6 No no load voltage output MMA If the overheat indicator is on The main circuit is broken The ma...

Page 17: ...act If the display number is not intact please replace the damaged LED If it still doesn t work please maintain or replace the display PCB Observe that whether the min max value on LED accords with th...

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