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       1.1 Arc welding damage--------------------------------------------------------------01-04
       1.2 Effects of low frequency electric and magnetic fields----------------------- 04-04

 1.3 Symbol chart------------------------------------------------------------------------ 05-05

1.

Safety instructions

 

5. Troubleshooting

5.1 Troubleshooting--------------------------------------------------------------------- 26-28

6. Maintenance

6.1 Maintenance------------------------------------------------------------------------- 29-29

2. Summary

2.2 Working principle-------------------------------------------------------------------- 07-07

2.1 Brief Introduction-------------------------------------------------------------------- 06-07

2.4 Specifications------------------------------------------------------------------------ 08-09
2.5 Duty cycle----------------------------------------------------------------------------- 09-09
2.6 Duty cycle----------------------------------------------------------------------------- 09-09

2.3 

--------------------------------------------------------08-08

Volt- ampere characteristic

WARNING

PROTECT YOURSELF AND OTHERS FROM POSSIBLE SERIOUS INJURY OR DEATH. 

KEEP CHILDREN AWAY. PACEMAKER WEARERS KEEP AWAY UNTIL CONSULTING 

YOUR DOCTOR. DO NOT LOSE THESE INSTRUCTIONS. READ OPERATING/INSTRU-

CTION MANUAL BEFORE INSTALLING, OPERATING OR SERVICING THIS EQUIPMENT.

Welding products and welding processes can cause serious injury or death, or damage

to other equipment or property, if the operator does not strictly observe all safety rules

and take precautionary actions.

 

ELECTRIC SHOCK can kill.

Touching live electrical parts can cause fatal shocks or severe burns. The electrode and 

work circuit is electrically live whenever the output is on. The input power circuit and 

machine internal circuits are also live when power is on. In semi-automatic or automatic

wire welding, the wire, wire reel, drive roll housing, and all metal parts touching the welding

wire are electrically live. Incorrectly installed or improperly grounded equipment is a hazard.

1.  Do not touch live electrical parts.

2.  Wear dry, hole-free insulating gloves and body protection.

3.  Insulate yourself from work and ground using dry insulating mats or covers.

4.  Disconnect input power or stop engine before installing or servicing this equipment.

    Lock input power disconnect switch open, or remove line fuses so power cannot be 

    turned on accidentally.

5.  Properly install and ground this equipment according to its Owner’s Manual. 

WARNING

1.1 Arc Welding Damage

 Safe practices have developed from past experience in the use of welding and cutting.

 These practices must be learned through study and training before using this equipment.

 Some of these practices apply to equipment connected to power lines; other practices 

 apply to engine driven equipment. Anyone not having extensive training in welding and

 cutting practices should not attempt to weld.
 Safe practices are outlined in the European Standard EN60974-1 entitled: Safety in 

 welding and allied processes Part 2: Electrical HAVE ALL INSTALLATION, OPERATION,

 MAINTENANCE, ANDREPAIR WORK PERFORMED ONLY BY QUALIFIED PEOPLE. 

         Safety instructions

01

DC PULSE

 

SERIES

 

EQUIPMENT

3. Operation

3.2 Control panel------------------ -------------------------------------------------------- 16-17

3.1 Layout for the panel----------------------------------------------------------------- 10-15

3.3 Setup for stick (MMA) welding----------------------------------------------------- 17-18
3.4 Set-up for lift tig (GTAW) welding-------------------------------------------------- 18-19
3.5 Operation environment-------------------------------------------------------------- 20-20
3.5 Operation notices--------------------------------------------------------------------- 20-20

4. Welding technique

4.1 TIG basic welding technique------------------------------------------------------- 21-21
4.2 Joint froms in tig-------------------------------------------------------------------- 21-21
4.3 The explanation of welding quality----------------------------------------------- 21-22
4.4 TIG parameters matching---------------------------------------------------------- 22-24
4.5 MMA basic welding technique---------------------------------------------------- 24-25

Summary of Contents for Tokyo2300

Page 1: ...OPERATING INSTRUCTIONS OPERATING INSTRUCTIONS Tokyo2300 Welding Machine Register now and benefit Jetzt Registrieren und Profitieren www smart iwm com...

Page 2: ...ork day by day to optimize this vision Number 1 in Technology Number 1 in the prices Number 1 in Service Number 1 in the environmental compatibility More than 30 000 enthusiastic customers trust our e...

Page 3: ...1 Do not touch live electrical parts 2 Wear dry hole free insulating gloves and body protection 3 Insulate yourself from work and ground using dry insulating mats or covers 4 Disconnect input power or...

Page 4: ...ects can cause sparks overheating or fire 1 Protect yourself and others from flying sparks and hot metal 2 Do not weld where flying sparks can strike flammable material 3 Remove all flammables far awa...

Page 5: ...h heart pacemaker should be away from the welding area 1 2 Effects Of Low Frequency Electric and Magnetic Fields 1 3 Symbol Chart Note that only some of these symbols will appear on your model Electri...

Page 6: ...al sensitivity Summary DC PULSE SERIES EQUIPMENT In DC TIG without HFopertation If the tungsten electrode touches the workpiece when welding the current will drop to short circuit current to protect t...

Page 7: ...al requirements for your situation in this regard Due to variations that can occur in manufactured products claimed performance voltages ratings all capacities measurements dimensions and weights quot...

Page 8: ...10 11 Operation DC PULSE SERIES EQUIPMENT 3 1 Layout For The Panel Operation DC PULSE SERIES EQUIPMENT 21 22 20 1 6 2 3 7 4 9 10 11 17 15 5 12 13 14 16 19 18 8 Front Behind...

Page 9: ...should a thermal overload condition be present 4 Power ON Indicator The POWER ON indicator illuminates when the ON OFF switch is in the ON position and the correct mains voltage is present 1 Digital...

Page 10: ...m the Power Source via heavy duty bayonet type terminals It is essential however that the male plug is inserted and turned securely to achieve a sound electrical connection 17 Negative Welding Termina...

Page 11: ...nd Current remains ON until the torch trigger switch is released after it has been depressed Note The maximum crater current available will be limited to the set value of the base current 8 Post Flow...

Page 12: ...tungsten with approximately 1 6mm to 3 2mm sticking out from the gas cup ensuring you have correct sized collet 8 Tighten the back cap 9 Turn the switch to the ON position The power L E D light should...

Page 13: ...r switch shuts off protectively because of failure Don t restart it until until problem is resolved Otherwise the range of problem will be extended TIG Welding Application Shot 4 1 TIG Basic Welding T...

Page 14: ...50 50 80 65 105 75 125 85 125 95 135 100 135 115 145 150 225 175 250 220 300 66 56 30 25 30 25 30 25 25 20 25 Notice the above parameters originate from Welding Dictionary P150 Volume 1 of Edition 2 4...

Page 15: ...weld steel sections without any special preparation For heavier sections and for repair work on castings etc it will be necessary to cut or grind an angle between the pieces being joined to ensure pr...

Page 16: ...s broken Change it Troubleshooting DC PULSE SERIES EQUIPMENT Troubleshooting DC PULSE SERIES EQUIPMENT 6 No no load voltage output MMA If the overheat indicator is on The main circuit is broken The ma...

Page 17: ...act If the display number is not intact please replace the damaged LED If it still doesn t work please maintain or replace the display PCB Observe that whether the min max value on LED accords with th...

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