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14

15

Operation

Operation

DC PULSE

 

SERIES

 

EQUIPMENT

DC PULSE

 

SERIES

 

EQUIPMENT

14.  Pulse Button

        Press the PULSE button to toggle Pulse On and OFF.

Typically from 1 to 10 PPS. Provides a heating

 and cooling effect on the weld puddle and can

 reduce distortion by lowering the average

 amperage. This heating and cooling effect also

 produces a distinct ripple pattern in the weld

 bead. The relationship between pulse frequency

 and travel speed determines the distance

 between the ripples. Slow pulsing can also be 

coordinated with filler metal addition and

 increase overall control of the weld puddle

In excess of 40 PPS, Pulsed TIG becomes more

audible than visible-causing increased puddle

agitation for a better as-welded microstructure.

Pulsing the weld current at high speeds-between

a high Peak and a low Background amperage- 

can also constrict and focus the arc.This results

in maximum arc stability, increased penetration 

and increased travel speeds(Common Range: 

100-500 PPS).

The Arc-Sharpening effects of high speed 

pulsing are expanded to new dimensions. The

ability to pulse at 5,000PPS further enhances 

arc stability and concentration potential-which

is extre mely beneficial to automation where 

maximum travel tspeeds are required.

13. Process Selection Button

     The process selection control is used to select the desired welding mode. Two modes
     are available, GTAW (TIG) and MMA (Stick) modes.

16. Positive Welding Terminal

       Positive Welding Terminal. Welding current flows from the Power Source via heavy 

       duty bayonet type terminals. It is essential, however, that the male plug is inserted 

       and turned securely to achieve a sound electrical connection.

17. Negative Welding Terminal

       Negative Welding Terminal. Welding current flows from the Power Source via heavy 

       duty bayonet type terminals. It is essential, however, that the male plug is inserted 

       and turned securely to achieve a sound electrical connection.

19. 5 Pin Control Socket

       The 5 pin receptacle is used to connect a trigger switch or remote control to the welding

       Power Source circuitry:

       To make connections, align keyway, insert plug, and rotate threaded collar fully clockwise. 

18. Shielding Gas Outlet

        The Shielding Gas Outlet located on the front panel is a fast connection of a suitable

        TIG Torch.

 

CAUTION

Loose welding terminal connections can cause overheating and result in the male plug 

being fused in the terminal.

15. Current adjusting button/functions choosing

Clockwise rotate to enlarge the current, and anti-clockwise rotate to reduce the current.

If you need to choose different programming parameters (the eighth mark), press the 

button and release it to choose different functions.

20. Power switch

before  using  the  machine.  Pull  the  switch  to  the  closure  state  of  “AN”  to  operate  the

machine, and pull the switch to “AUS” after use. Turn off the power input, and the machine 

will stop operating.

21. Gas input port

The gas port is connected with the gas valve output port. After connection, check whether 

there is gas leakage.

22. Program downloading port

Change the program downloading connection port, and use the plastic cover to prevent 

the dust from polluting and oxidizing the port after use.

Summary of Contents for Tokyo2300

Page 1: ...OPERATING INSTRUCTIONS OPERATING INSTRUCTIONS Tokyo2300 Welding Machine Register now and benefit Jetzt Registrieren und Profitieren www smart iwm com...

Page 2: ...ork day by day to optimize this vision Number 1 in Technology Number 1 in the prices Number 1 in Service Number 1 in the environmental compatibility More than 30 000 enthusiastic customers trust our e...

Page 3: ...1 Do not touch live electrical parts 2 Wear dry hole free insulating gloves and body protection 3 Insulate yourself from work and ground using dry insulating mats or covers 4 Disconnect input power or...

Page 4: ...ects can cause sparks overheating or fire 1 Protect yourself and others from flying sparks and hot metal 2 Do not weld where flying sparks can strike flammable material 3 Remove all flammables far awa...

Page 5: ...h heart pacemaker should be away from the welding area 1 2 Effects Of Low Frequency Electric and Magnetic Fields 1 3 Symbol Chart Note that only some of these symbols will appear on your model Electri...

Page 6: ...al sensitivity Summary DC PULSE SERIES EQUIPMENT In DC TIG without HFopertation If the tungsten electrode touches the workpiece when welding the current will drop to short circuit current to protect t...

Page 7: ...al requirements for your situation in this regard Due to variations that can occur in manufactured products claimed performance voltages ratings all capacities measurements dimensions and weights quot...

Page 8: ...10 11 Operation DC PULSE SERIES EQUIPMENT 3 1 Layout For The Panel Operation DC PULSE SERIES EQUIPMENT 21 22 20 1 6 2 3 7 4 9 10 11 17 15 5 12 13 14 16 19 18 8 Front Behind...

Page 9: ...should a thermal overload condition be present 4 Power ON Indicator The POWER ON indicator illuminates when the ON OFF switch is in the ON position and the correct mains voltage is present 1 Digital...

Page 10: ...m the Power Source via heavy duty bayonet type terminals It is essential however that the male plug is inserted and turned securely to achieve a sound electrical connection 17 Negative Welding Termina...

Page 11: ...nd Current remains ON until the torch trigger switch is released after it has been depressed Note The maximum crater current available will be limited to the set value of the base current 8 Post Flow...

Page 12: ...tungsten with approximately 1 6mm to 3 2mm sticking out from the gas cup ensuring you have correct sized collet 8 Tighten the back cap 9 Turn the switch to the ON position The power L E D light should...

Page 13: ...r switch shuts off protectively because of failure Don t restart it until until problem is resolved Otherwise the range of problem will be extended TIG Welding Application Shot 4 1 TIG Basic Welding T...

Page 14: ...50 50 80 65 105 75 125 85 125 95 135 100 135 115 145 150 225 175 250 220 300 66 56 30 25 30 25 30 25 25 20 25 Notice the above parameters originate from Welding Dictionary P150 Volume 1 of Edition 2 4...

Page 15: ...weld steel sections without any special preparation For heavier sections and for repair work on castings etc it will be necessary to cut or grind an angle between the pieces being joined to ensure pr...

Page 16: ...s broken Change it Troubleshooting DC PULSE SERIES EQUIPMENT Troubleshooting DC PULSE SERIES EQUIPMENT 6 No no load voltage output MMA If the overheat indicator is on The main circuit is broken The ma...

Page 17: ...act If the display number is not intact please replace the damaged LED If it still doesn t work please maintain or replace the display PCB Observe that whether the min max value on LED accords with th...

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