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Roller Interface Module

Installation Manual

© Continental Trading GmbH

II

• Edition 01/2

009

The information contained in this documentation is subject to change without
prior notice. In doing so, Continental Trading GmbH do not enter into any
obligation. The description is based on the information available at the time
this documentation was printed. We reserve the right to change technical
details in the descriptions, information and illustrations in this manual.

Continental Trading GmbH shall accept no liability for program errors and for
incorrect information in the documentation or for any consequential damages
arising from this.

CTC II, Roller Interface Module and DTCO

®

1381 are registered trademarks

of the Continental Corporation.
SmarTach

®

is a registered trademark of ACTIA.

SE5000 and SE2400 are registered trademarks of Stoneridge Electronics.
The above mentioned trademarks are used to some extent in following
document without special reference to their owners.

© by Continental Trading GmbH. All rights reserved.

Responsible for the content

Continental Trading GmbH

P.O. Box 16 40

78006 Villingen-Schwenningen

Germany

Internet

www.dtco.vdo.com

E-mail

[email protected]

VDO – A trademark of the Continental Corporation

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Summary of Contents for CTC II

Page 1: ...terface Module Installation Instructions Intended only for the servicing and installation of the CTC II and the Roller Interface Module This documentation may not be transferred to third parties witho...

Page 2: ...all accept no liability for program errors and for incorrect information in the documentation or for any consequential damages arising from this CTC II Roller Interface Module and DTCO 1381 are regist...

Page 3: ...Installation Manual Document History A2C59512810 Continental Trading GmbH III Roller Interface Module Edition 01 2009 Document History As at 21 January 2009 Date Chapter page Topic revision action tak...

Page 4: ...11 Installing connections 11 Connection J1 Power supply 12 Connection J2 Magnetic valve for lifting bar 13 Connection J3 Roller sensor 14 Connection J4 Light barrier 15 Connection J13 Trailing cable i...

Page 5: ...ondition This denotes practical tips for installation or for checking system components Tip This denotes legal regulations or contains explanations about device associations and background knowledge I...

Page 6: ...omponents In the following description the service technician is expected to have comprehensive occupation specific knowledge and to be in complete control of the necessary and relevant tasks Technica...

Page 7: ...t in the Roller Interface Module operates by means of dangerous electric voltage When the Roller Interface Module is open it must be switched off only then may authorised persons carry out work on the...

Page 8: ...or any damage caused by improper use Moisture and dampness Prevent moisture or dampness from seeping into the module The Roller Interface Module may not be operated in the proximity of water Do not pl...

Page 9: ...odifications to accessories may be made EMC regulations Never use accessories which have not been recommended by the manufacturer they can cause accidents and operational disruptions Notes on the seal...

Page 10: ...lace rolling road test stand 1 The following warning notice must be put up in a highly visible location Noise Zone Wear Hearing Protection 2 The following sign measuring 200 x 300 or 350 must be put u...

Page 11: ...ace Module 2 Bluetooth module 3 Key switch 4 Fuse 5 Power connection see the Chapter entitled Connection J1 Power supply on Page 12 6 Power connection screw connection 7 Lifting bar connection see the...

Page 12: ...onnection 12 Hardware prescaler see the Chapter entitled Hardware prescaler SW1 on Page 19 13 Light barrier connection see the Chapter entitled Connection J4 Light barrier on Page 15 14 Optional trail...

Page 13: ...0 V AC 2 N N 230 V AC 3 PE Protective earth conductor PE J2 Lifting bar 1 L 230 V AC normal open contact NOC 2 L 230 V AC normal closed contact NCC 3 N N 230 V AC 4 PE Protective earth conductor PE J3...

Page 14: ...reen The CTC II and the Roller Interface Module are connected via Bluetooth green flashing The Roller Interface Module is waiting to connect with the CTC II red Communication error with the Bluetooth...

Page 15: ...deal environmental temperature is between 0 C and 40 C The power supply installation must be carried out by an electrician Condition Check the supply voltage before connecting and commissioning the Ro...

Page 16: ...ower supply A2C59512810 Continental Trading GmbH 12 Roller Interface Module Edition 01 2009 Connection J1 Power supply Connection diagram Captions PE 230 J1 3 2 1 Fig 3 Connection diagram plug J1 powe...

Page 17: ...e Edition 01 2009 Connection J2 Magnetic valve for lifting bar Connection diagram Captions 3 2 2 1 4 J2 Fig 4 Connection diagram plug J2 lifting bar Roller Interface Module J2 terminal Function Crosss...

Page 18: ...case of double roller sets the roller sensor and the light barrier can be connected with one 7 pole connecting cable In the case of brake test stands the roller sensor may have its own cable Important...

Page 19: ...In the case of double roll sets the roller sensor and the light barrier can be connected with one 7 pin connecting cable In the case of test benches for brakes the light barrier may have its own cabl...

Page 20: ...rtant To install the trailing cable connection serial connection cable a press cut must be broken out of the Roller Interface Module s housing If the press cut is broken out unnecessarily the protecti...

Page 21: ...17 Roller Interface Module Edition 01 2009 To install the connection for the trailing cable A B 1 1 1 1 Remove the Bluetooth module from the spacer bolts Press the three spacer bolts 1 on the Bluetoot...

Page 22: ...river 4 Push the trailing cable interface through the opening from the inside 5 Secure the trailing cable interface using the union nut 6 Plug the connection cable plug into the J13 8 pin plug connect...

Page 23: ...OFF ON Fig 7 Hardware prescaler SW1 Switch Prescaler setting 1 Position ON 1 x sensor signal frequency Position OFF no sensor pulses 2 Position ON 1 2 x sensor signal frequency Position OFF no sensor...

Page 24: ...ure that the sealing pliers are adjusted correctly and that the assigned seal number is used the sealing wire is short making it impossible to open the cover the sealing wire does not cause any short...

Page 25: ...afety instructions on Page 3 Condition Turn the key of the Roller Interface Module clockwise upwards to Position I The LED on the Roller Interface flashes green The Roller Interface Module now attempt...

Page 26: ...e Module CTC II configuration is carried out in the Service menu The Service menu is password protected You receive the password directly from the Continental Trading GmbH by e mail Please remember to...

Page 27: ...vice Version Distance roller Distance Settings road Length measuring track Setting roller Test stand type Roller adjustment Auto roller adjustment Roller direct Length measuring track Number wheel tur...

Page 28: ...th of the measured track Default value 20 m Setting roller Test stand type Double roller Brake tester Brake double Setting the test stand type Double roller rolling road test stand Both wheels of a dr...

Page 29: ...cumference 100 5000 mm Measuring roller circumference input in mm Pulses 10 999 Input of the imp rev of the measuring roller number of teeth Length measuring track 20 10000 m Entering the length of th...

Page 30: ...ion Setting the PIN mode off Function for entering the PIN of the workshop card via the CTC II is switched off PIN direct The workshop card PIN can be entered using directly via the CTC II The PIN is...

Page 31: ...n the CTC II starts automatically and the initial menu is displayed 1 Open the Adjustments menu 2 Open the Service menu The Service menu is password protected You receive the password directly from th...

Page 32: ...pter entitled Connection overview on Page 7 Important 1 Open the Communication menu 2 Open the Bluetooth address menu The saved value is shown in the Actual display 3 Enter the Bluetooth address Use t...

Page 33: ...tablished between the CTC II and the Roller Interface Module see the Chapter entitled Operating status of the Roller Interface Module on Page 10 Tip The bar in the first display line indicates the qua...

Page 34: ...lay will be shown 3 Return to the Communication menu RSSI BER C 0 0 I 0 500 CANCEL WITH KEY C 1 2 3 4 RSSI BER C NO CONNECTION I NO CONNECTION CANCEL WITH KEY C Field Range of values Meaning RSSI 3278...

Page 35: ...Bluetooth module with the trailing cable interface connection see the Chapter entitled Connection J13 Trailing cable interface optional on Page 16 The CTC II and the Roller Interface Module are conne...

Page 36: ...n the test stand Calculation with display and saving of the roller adjustment value distance of the measuring roller per electric pulse in cm imp Measurement of wheel circumference on the road Carry o...

Page 37: ...the Chapter entitled Starting configuration on Page 27 2 Open the Setting roller menu 3 Open the Roller adjustment menu 4 Open the Auto roller adjustment menu 5 Enter the wheel circumference determine...

Page 38: ...otection IP 54 Contamination level II Dimensions 200 x 180 x 95 mm Weight 1 5 kg Switching output for lifting bar brakes Alternating contact supply voltage contact load 0 6 A fused via device fuse Con...

Page 39: ...1 22 000 01 Pulse adapter for brake test stand 1601 30 015 00 Light barrier X12 140 072 001 Universal pulse generator X12 140 066 001 Bluetooth Replacement Set Connection cable with an 8 pin plug conn...

Page 40: ...__________ ______________________________________________________________________________________________________ ______________________________________________________________________________________...

Page 41: ...The following warning notice must be put up in a highly visible location Noise Zone Wear Hearing Protection The sign measuring 200 x 300 or 350 must be put up in a highly visible location During measu...

Page 42: ...Roller Interface Module Appendix Drilling jig for wall mounting Installation Manual Appendix Drilling jig for wall mounting...

Page 43: ...A2C59512810 Edition 01 2009 VDO A trademark of the Continental Corporation...

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