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1101

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6

Installation

 Installation must take place according to existing regula-

tions. The installer must familiarise himself with the existing 

rules.

Boiler

The Viking Bio can be installed on most domestic boilers. The boiler's 
power range must match the burner's power so that the flue gases are 
cooled sufficiently.
The boiler's flues may not be so narrow that they can easily be clogged by 
ash. Pellet firing produces a fair amount of ash which needs space. It must 
also be easy to remove it from the boiler.
The boiler's hatches and dampers must be airtight so that no false air can 
get in.
For simple maintenance, it should be possible to open the hatch without 
the burner needing to be removed.
Wood-fired boilers have a large area for ash and are usually easier to 
sweep. An old wood-fired boiler is not usually a good choice as the heat-
absorbing surfaces are too small to cool the flue gases sufficiently.

365 mm

150 mm

50 mm

50 mm

In a double boiler, the burner should be installed on the oil hatch. If the pel-
let burner is located on the oil side, it is possible to fire with wood.
The flame may not touch the walls of the combustion chamber. The mini-
mum dimensions of the combustion chamber are 230 x 230 x 365 mm (h 
x w x d). 
If the depth dimension cannot be achieved, a spacer is available as an 
accessory. 
The distance to the base of the combustion chamber should be high 
enough for there to be space for the quantity of ash formed during a 
weeks' firing in winter. The highest quantity of ash is to be found at the 
rear of the combustion chamber.

Chimney

A chimney for oil firing is usually also appropriate for pellet firing. A chim-
ney for wood firing may have too large a flue. These are the requirements: 
 

 Min.: 

height 2 m, Ø100 mm or equivalent. 

Max.: 

draught <15 Pa.

The draught is measured with a warm chimney and in normal operation.

Draught damper

  The chimney must be fitted with a draught damper that is 

 appropriate for the chimney.

The combustion is affected by the draught. Therefore, stable draught con-
ditions are the objective.

Supply air to boiler room

There must be a supply air valve to the boiler room. The valve's free sur-
face must correspond to the cross-sectional area of the chimney.

Installation of burner

The burner hatch must be well insulated from the burner.

A.  Unscrew the screws holding the burner cover in place and remove the 

cover. 
Open the quick attachments and release the burner from the outer 
burner pipe. 
Mark out where the burner will be located and make holes as shown in 
the drawing. 

B.  Fit the burner flange and flange gasket on the burner hatch and screw it 

in place with four M6 screws. 
The burner must be installed horizontally or so that it inclines down-
wards by a few degrees in the combustion chamber.

Burner hatch

Flange gasket 

(asymmetrical)

Burner flange

C.  Fit the burner on the burner flange and lock the quick attachments. 

Check that the burner is tight against the silicone gasket on the burner 
flange.

Summary of Contents for Viking Bio 20

Page 1: ...Installation operation and maintenance 18 01 2011 Ver konv012 Replaces Pellet burner...

Page 2: ...uirements Flue gas temperature Turbulators Smoke in boiler room Combustion values Adjustment 13 Adjustment Choice of operating mode Boiler temperature control via the burner Start delay Pellet firing...

Page 3: ...d in boiler make type Installer Tel Other Combustion values 1 2 3 4 Date Date Date Date Draught Pa Draught Pa Draught Pa Draught Pa Soot no Soot no Soot no Soot no O2 O2 O2 O2 CO ppm CO ppm CO ppm CO...

Page 4: ...ings are important for good heating economy and the service life of the parts in contact with flames Optimum adjustment is possible only using flue gas analysis instruments The burner s parts in conta...

Page 5: ...burner By flashing in different ways they provide information about operating phases and alarms Pel lets are fed to the burner automatically from the fuel store via a feed auger controlled by the burn...

Page 6: ...ase of the combustion chamber should be high enough for there to be space for the quantity of ash formed during a weeks firing in winter The highest quantity of ash is to be found at the rear of the c...

Page 7: ...hten the locking screw well so that the motor does not slip on the feed auger shaft The feed auger must be well anchored as it will work its way into the store Anchor the feed auger with a chain on th...

Page 8: ...h can be opened The jumper T1 T2 in the power cable s contact part must be removed when a hatch switch is connected Boiler temperature control via the burner The boiler temperature sensor accessory is...

Page 9: ...n boiler temperature Pellmax VX Boiler thermostat controls boiler temperature Boiler temperature control via the burner N N CP N N N S3 L B4 N F 2 1 VX L1 L2 L3 N 230V BLUE BLACK BROWN GREY YELLOW GRE...

Page 10: ...CABLE SIDE TEMP START DOSE 1 2 3 4 5 6 7 8 9 10 11 12 13 14 1 Connector for supply thermostat etc See electrical installation 230V in all conductors L1 supply to burner via overheating protection B4 c...

Page 11: ...shes high ambient temperature One long four short flashes fan not working One long four short flashes synchronously with FLAME low fan RPM in operating phase Flashing low element current 22 TEMP tempe...

Page 12: ...voided if the flue gas temperature is mini mum 70 C one metre below the top of the chimney A low flue gas tem perature results in higher efficiency but this must be weighed up against the risk of cond...

Page 13: ...t for good heating economy high efficiency low emissions of environmentally hazardous substances and the service life of the parts of the burner in contact with the flame On account of irregular suppl...

Page 14: ...sh short flame depending on whether there is too much air or too little fuel low efficiency high flue gas temperature Flue gas temperature A high flue gas temperature may be because the boiler has not...

Page 15: ...to produce hot water pellet firing is usually unsuitable During this period the burner operates for short periods of time which means high stoppage losses and lower efficiency When heating requirement...

Page 16: ...reate a flame as described above it will stop and produce the Failed start alarm The most probable causes of this are excessive draught the grate is in the incorrect position or the burner is not rece...

Page 17: ...the grate must not be pressed together The opening must be approximately 1 mm Each time cleaning takes place check the condition of the parts in contact with the flame the grate the inner burner pipe...

Page 18: ...ews c on the flange against the burner housing Pull out all parts from the burner housing as shown in the above figure C Separate as shown in the figure Notice how gaskets f and g are fitted The inner...

Page 19: ...have power Is the operation indicator lit up Are all control units thermostats etc set correctly Are all safety devices overheating protection hatch switches etc in normal operating mode Is the burner...

Page 20: ...emperature possibly because the com bustion chamber hatch is poorly insulated Check the ambient temperature Should be max 30 C Take action Faulty temperature sensor on circuit board Change circuit boa...

Page 21: ...ouble pole 1 700204 Silicone gasket 1 440060 Chain 1500 mm 1 13 440158 Electrical intake triple pole 1 37 710050 Lip 1 440061 Snap hook 1 1 440163 Electrical intake septuple pole 1 38 710065 End wall...

Page 22: ...x Combimax CU and older Combimax UB 3322 Installation bag pellets measuring instruments etc 3315 Spacer extends Viking Bio 105 mm from hatch 3323 621 05 60 Draught damper 150 x 130 mm for flue pipe 90...

Page 23: ...1101 23 Illustrationsmaydifferfromactualproduct Subjecttoprinting proofreadingerrors...

Page 24: ...6 849 098 www varmebaronen org info varmebaronen org V rmebaronen AB reserves the right to change the specification of components in accordance with its policy of continuous improvement and developmen...

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