background image

1101

Illustrations may differ from actual product 

Subject to printing/proofreading errors

1 6

OPERATION

POWER

FLAME

ALARM

Normal operation

High

Low

Start phase

Start delay

Cooling phase

Flame

High temperature in downpipe
Failed start
High ambient temperature
Fan not working
Excess pressure, combustion chamber
Starter element not working

Operation, start to stop

Operation, start to stop

The Viking Bio's operating process is reminiscent of that of an oil burner. 
One major difference is that the start and stop phases take longer. Under 
normal conditions it takes four to five minutes until the flame is estab-
lished.
The burner's operating cycle  from start to stop is divided into four phases: 

I. Start 
II.  Establish flame 
III. Operation 
IV.  Cooling/blowing clean

Start

Start conditions: 

• Overheating protection, thermostat and any hatch switch closed.

 

• Any alarm reset.

 

• The burner receives pellets.
•  The thermostat requests heat.

 

If start delay is selected, the 'OPERATION' indicator will flash during the 
time for which the delay is set.

•  The fan starts and operates at maximum speed for twenty seconds to 

ventilate the boiler and flue gas duct.

•  The fan stops. A start dose of pellets is supplied and the ignition ele

-

ments begins to heat. For the factory-set start dose, the feed auger 
rotates through roughly two revolutions, which produces approximately a 
decilitre of pellets.

•  The fan operates periodically at low speed. The 'FLAME' indicator 

flashes. When the photoresistor senses that there is a flame, 'FLAME' 
lights up constantly. 
 The burner has three attempts to start. The first attempt is described 
above. If no flame is established during the first attempt, the fan will stop 
for a brief time and then operate at low speed while the ignition element 
is also in operation. The third attempt to start is identical to the second. 
If there is no flame after the third attempt to start, the fan stops for a 
brief time and then speeds up in three steps to high speed. 
The burner normally ignites during the first attempt to start and the 
flame is established after four to five minutes. If the burner fails to create 
a flame as described above, it will stop and produce the 'Failed start' 
alarm. The most probable causes of this are excessive draught, the grate 
is in the incorrect position or the burner is not receiving pellets.

Establish flame

• The burner is in operation with a flame.
•  The fan speed increases in steps to establish a stable bed of embers on 

the grate.

•  Pellets are supplied. The feed auger rotates through roughly one revolu

-

tion for each supply. The pause time depends on the power set.

If the flame disappears during this phase, the control switches to the start 
phase but no pellets will be supplied.

Operation

•  The fan speed is determined by the power set. The 'POWER' indicator 

lights up constantly or flashes, depending on the operating mode. The 
'FLAME' indicator lights up constantly.

•  Pellets are supplied. The feed auger rotates through roughly one revolu

-

tion for each supply.

If the flame disappears during operation, a smaller volume of pellets is 
supplied and the ignition element attempts to create a flame. 'FLAME' 
flashes and lights up constantly when there is a flame. 
The burner then switches to 'establish flame' to create a stable bed of 
embers in steps and then switches to the operation phase. 
If the attempt to create a flame fails, the burner will stop and produce a 
'Failed start' alarm. 
The reason why the flame disappears may be high draught, no or uneven 
pellet supply or a clogged grate.

Cooling/blowing clean

• Stoppage by thermostat.
• Pellet supply ceases.
• 'POWER' indicator flashes, one long + two short.
•  The fan operates at maximum speed and continues at this speed for 90 

seconds after the flame has gone out. This is so that all pellets on the 
grate are combusted. The 'FLAME' indicator goes out.

•  For four cycles, the fan is in operation at maximum speed, blowing clean, 

to blow away the ash from the grate and to cool the burner.

• The burner stops. Only the 'OPERATION' indicator is on.

Long operating time

When the heating requirements are high in relation to the burner's power, 
the burner's operating time is extremely long. To retain good combustion 
and reliable operation, after around three hours of operation the burner 
switches automatically to its cooling/blowing clean phase to blow away 
the ash residue that is formed on the grate. The burner starts operating 
again automatically.

Summary of Contents for Viking Bio 20

Page 1: ...Installation operation and maintenance 18 01 2011 Ver konv012 Replaces Pellet burner...

Page 2: ...uirements Flue gas temperature Turbulators Smoke in boiler room Combustion values Adjustment 13 Adjustment Choice of operating mode Boiler temperature control via the burner Start delay Pellet firing...

Page 3: ...d in boiler make type Installer Tel Other Combustion values 1 2 3 4 Date Date Date Date Draught Pa Draught Pa Draught Pa Draught Pa Soot no Soot no Soot no Soot no O2 O2 O2 O2 CO ppm CO ppm CO ppm CO...

Page 4: ...ings are important for good heating economy and the service life of the parts in contact with flames Optimum adjustment is possible only using flue gas analysis instruments The burner s parts in conta...

Page 5: ...burner By flashing in different ways they provide information about operating phases and alarms Pel lets are fed to the burner automatically from the fuel store via a feed auger controlled by the burn...

Page 6: ...ase of the combustion chamber should be high enough for there to be space for the quantity of ash formed during a weeks firing in winter The highest quantity of ash is to be found at the rear of the c...

Page 7: ...hten the locking screw well so that the motor does not slip on the feed auger shaft The feed auger must be well anchored as it will work its way into the store Anchor the feed auger with a chain on th...

Page 8: ...h can be opened The jumper T1 T2 in the power cable s contact part must be removed when a hatch switch is connected Boiler temperature control via the burner The boiler temperature sensor accessory is...

Page 9: ...n boiler temperature Pellmax VX Boiler thermostat controls boiler temperature Boiler temperature control via the burner N N CP N N N S3 L B4 N F 2 1 VX L1 L2 L3 N 230V BLUE BLACK BROWN GREY YELLOW GRE...

Page 10: ...CABLE SIDE TEMP START DOSE 1 2 3 4 5 6 7 8 9 10 11 12 13 14 1 Connector for supply thermostat etc See electrical installation 230V in all conductors L1 supply to burner via overheating protection B4 c...

Page 11: ...shes high ambient temperature One long four short flashes fan not working One long four short flashes synchronously with FLAME low fan RPM in operating phase Flashing low element current 22 TEMP tempe...

Page 12: ...voided if the flue gas temperature is mini mum 70 C one metre below the top of the chimney A low flue gas tem perature results in higher efficiency but this must be weighed up against the risk of cond...

Page 13: ...t for good heating economy high efficiency low emissions of environmentally hazardous substances and the service life of the parts of the burner in contact with the flame On account of irregular suppl...

Page 14: ...sh short flame depending on whether there is too much air or too little fuel low efficiency high flue gas temperature Flue gas temperature A high flue gas temperature may be because the boiler has not...

Page 15: ...to produce hot water pellet firing is usually unsuitable During this period the burner operates for short periods of time which means high stoppage losses and lower efficiency When heating requirement...

Page 16: ...reate a flame as described above it will stop and produce the Failed start alarm The most probable causes of this are excessive draught the grate is in the incorrect position or the burner is not rece...

Page 17: ...the grate must not be pressed together The opening must be approximately 1 mm Each time cleaning takes place check the condition of the parts in contact with the flame the grate the inner burner pipe...

Page 18: ...ews c on the flange against the burner housing Pull out all parts from the burner housing as shown in the above figure C Separate as shown in the figure Notice how gaskets f and g are fitted The inner...

Page 19: ...have power Is the operation indicator lit up Are all control units thermostats etc set correctly Are all safety devices overheating protection hatch switches etc in normal operating mode Is the burner...

Page 20: ...emperature possibly because the com bustion chamber hatch is poorly insulated Check the ambient temperature Should be max 30 C Take action Faulty temperature sensor on circuit board Change circuit boa...

Page 21: ...ouble pole 1 700204 Silicone gasket 1 440060 Chain 1500 mm 1 13 440158 Electrical intake triple pole 1 37 710050 Lip 1 440061 Snap hook 1 1 440163 Electrical intake septuple pole 1 38 710065 End wall...

Page 22: ...x Combimax CU and older Combimax UB 3322 Installation bag pellets measuring instruments etc 3315 Spacer extends Viking Bio 105 mm from hatch 3323 621 05 60 Draught damper 150 x 130 mm for flue pipe 90...

Page 23: ...1101 23 Illustrationsmaydifferfromactualproduct Subjecttoprinting proofreadingerrors...

Page 24: ...6 849 098 www varmebaronen org info varmebaronen org V rmebaronen AB reserves the right to change the specification of components in accordance with its policy of continuous improvement and developmen...

Reviews: