Varmebaronen Viking Bio 20 Installation, Operation And Maintenance Manual Download Page 13

1101

1 3

Illustrations may differ from actual product 

Subject to printing/proofreading errors

Boiler temperature control via the burner

Boiler temperature control via the burner can be used in all operating modes. 
The boiler temperature sensor must be connected to the burner. 
The burner's temperature control controls 

the boiler tempera-

ture with a connection difference of 10 °C. 

The tem-

perature is set on the circuit board. See 

22. 

When it is idle, the burner senses 
a rapid decrease in temper-

a-

ture, which may occur in an 'exchanger 
boiler' when hot water is drawn off. The 
burner then starts before the temperature has 
fallen to the normal start value. The temperature 
control is also suitable when the burner has been 
installed in a wood-fired boiler with accumulator tanks.
The burner is connected electrically in accordance with 'Boiler 
temperature control via the burner'. 
If the burner is preceded by a boiler thermostat, this must be set to its maxi-
mum value. The setting on the burner must be 10-15 °C lower.

Start delay

The setting 26 allows the start to be delayed by 0-135 minutes. This function 
extends the burner's operating time, which increases its efficiency. This 
function can be used with all operating modes but is not suit-
able for boilers with hot water heating via a heat exchanger.

Adjustment

TEMP

START DOSE

22

26

 The burner's factory settings allow it to start in most boil-

ers. These are not operating settings. They must be adapted 

in each case. Optimum adjustment is possible only using 

flue gas analysis instruments. 

Correct adjustment is important for good heating economy, 

high efficiency, low emissions of environmentally hazardous 

substances and the service life of the parts of the burner in 

contact with the flame. 

On account of irregular supply from the feed auger in the first few days, 
the burner should be adjusted after roughly one week of operation.

1. Check that settings 23, 24, 25, 26 and 27 are as shown in the figure.

24

25

26

27

23

Thermostat

Thermal relay

Alarm

Feed auger

Earth

Earth

Earth

Control signal

Ta

chometer 

generator

TEMP

START DOSE

2.

Feed auger supply;

 single-revolution supply produces more regular, 

more reliable pellet supply if the friction between the pellets and the
feed auger/pipe is high.

24

Supply 1/1 rev. 

Supply 1/3 rev.

Let the burner burn for around 5 minutes. 

The fuel setting may not be changed.

a.  Take a soot sample. The soot number should

be 1-3.

b.  Perform a CO

measurement. 

Adjust with 'Air, LOW Power'. 
If the  CO

value is: 

- too low: reduce 'Air, LOW Power'. 
- too high: increase 'Air, LOW Power'.

Repeat this test several times.

27

Air, low power 

blue

3.

High powe

r; start the burner and let it burn for

around 10 minutes.
a.  Take a soot sample. The soot number should be

1-3.

b.  Perform a CO

measurement. 

Adjust with 'Fuel'. 
If the  CO

value is: 

- too low: 

increase 'Fuel'. 

- too high:  reduce 'Fuel'.

Repeat this test several times.

25

Fuel 

green

4.  

Low power;

 with the burner in operation, set the switches as shown in 

the figure:

24

Low power 

On (SW1/1) 

Off (SW1/2)

5. Operating modes.

High power, 20 kW

24

High power 

Off (SW1/1) 

On (SW1/2)

Modulating, two power modes, 15/20 kW 

The burner switches from low to high power when it has been in low power 

operation for 20 minutes.

Modulating, 

Off (SW1/1) 

switch from low to high power 

Off (SW1/2)

24

Low power, 15 kW

Low power 

On (SW1/1) 

Off (SW1/2)

24

The adjustment is now complete.

Summary of Contents for Viking Bio 20

Page 1: ...Installation operation and maintenance 18 01 2011 Ver konv012 Replaces Pellet burner...

Page 2: ...uirements Flue gas temperature Turbulators Smoke in boiler room Combustion values Adjustment 13 Adjustment Choice of operating mode Boiler temperature control via the burner Start delay Pellet firing...

Page 3: ...d in boiler make type Installer Tel Other Combustion values 1 2 3 4 Date Date Date Date Draught Pa Draught Pa Draught Pa Draught Pa Soot no Soot no Soot no Soot no O2 O2 O2 O2 CO ppm CO ppm CO ppm CO...

Page 4: ...ings are important for good heating economy and the service life of the parts in contact with flames Optimum adjustment is possible only using flue gas analysis instruments The burner s parts in conta...

Page 5: ...burner By flashing in different ways they provide information about operating phases and alarms Pel lets are fed to the burner automatically from the fuel store via a feed auger controlled by the burn...

Page 6: ...ase of the combustion chamber should be high enough for there to be space for the quantity of ash formed during a weeks firing in winter The highest quantity of ash is to be found at the rear of the c...

Page 7: ...hten the locking screw well so that the motor does not slip on the feed auger shaft The feed auger must be well anchored as it will work its way into the store Anchor the feed auger with a chain on th...

Page 8: ...h can be opened The jumper T1 T2 in the power cable s contact part must be removed when a hatch switch is connected Boiler temperature control via the burner The boiler temperature sensor accessory is...

Page 9: ...n boiler temperature Pellmax VX Boiler thermostat controls boiler temperature Boiler temperature control via the burner N N CP N N N S3 L B4 N F 2 1 VX L1 L2 L3 N 230V BLUE BLACK BROWN GREY YELLOW GRE...

Page 10: ...CABLE SIDE TEMP START DOSE 1 2 3 4 5 6 7 8 9 10 11 12 13 14 1 Connector for supply thermostat etc See electrical installation 230V in all conductors L1 supply to burner via overheating protection B4 c...

Page 11: ...shes high ambient temperature One long four short flashes fan not working One long four short flashes synchronously with FLAME low fan RPM in operating phase Flashing low element current 22 TEMP tempe...

Page 12: ...voided if the flue gas temperature is mini mum 70 C one metre below the top of the chimney A low flue gas tem perature results in higher efficiency but this must be weighed up against the risk of cond...

Page 13: ...t for good heating economy high efficiency low emissions of environmentally hazardous substances and the service life of the parts of the burner in contact with the flame On account of irregular suppl...

Page 14: ...sh short flame depending on whether there is too much air or too little fuel low efficiency high flue gas temperature Flue gas temperature A high flue gas temperature may be because the boiler has not...

Page 15: ...to produce hot water pellet firing is usually unsuitable During this period the burner operates for short periods of time which means high stoppage losses and lower efficiency When heating requirement...

Page 16: ...reate a flame as described above it will stop and produce the Failed start alarm The most probable causes of this are excessive draught the grate is in the incorrect position or the burner is not rece...

Page 17: ...the grate must not be pressed together The opening must be approximately 1 mm Each time cleaning takes place check the condition of the parts in contact with the flame the grate the inner burner pipe...

Page 18: ...ews c on the flange against the burner housing Pull out all parts from the burner housing as shown in the above figure C Separate as shown in the figure Notice how gaskets f and g are fitted The inner...

Page 19: ...have power Is the operation indicator lit up Are all control units thermostats etc set correctly Are all safety devices overheating protection hatch switches etc in normal operating mode Is the burner...

Page 20: ...emperature possibly because the com bustion chamber hatch is poorly insulated Check the ambient temperature Should be max 30 C Take action Faulty temperature sensor on circuit board Change circuit boa...

Page 21: ...ouble pole 1 700204 Silicone gasket 1 440060 Chain 1500 mm 1 13 440158 Electrical intake triple pole 1 37 710050 Lip 1 440061 Snap hook 1 1 440163 Electrical intake septuple pole 1 38 710065 End wall...

Page 22: ...x Combimax CU and older Combimax UB 3322 Installation bag pellets measuring instruments etc 3315 Spacer extends Viking Bio 105 mm from hatch 3323 621 05 60 Draught damper 150 x 130 mm for flue pipe 90...

Page 23: ...1101 23 Illustrationsmaydifferfromactualproduct Subjecttoprinting proofreadingerrors...

Page 24: ...6 849 098 www varmebaronen org info varmebaronen org V rmebaronen AB reserves the right to change the specification of components in accordance with its policy of continuous improvement and developmen...

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