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VARI

❋

LITE - VL550 W

ASH

UMINAIRES

ERVICE

ANUAL

4 6

2 5 M a r c h 2 0 1 1

0 2 . 9 6 8 3 . 0 0 1 0 0

IGBT Dimmer Replacement - VL550D Only (con-

tinued)

Figure 22: IGBT Dimmer Replacement (VL550D Only)

Step

7. Replace IGBT Dimmer by performing Steps 2 through 6 in reverse.

6-32x3/8" PTB Screws (x4)

Some components not shown for clarity.

NOTE:

IGBT Dimmer

Yoke Arm Cover (Dimmer Side)

6-32x3/8" PPZ Screws (x4)

Summary of Contents for VL550

Page 1: ......

Page 2: ...mes no responsibility or liability for any errors or inaccuracies that may appear in this manual All information and graphics are property of Philips Vari Lite 10911 Petal Street Dallas Texas 75238 Ve...

Page 3: ...egistered user or organization If available you should have your sales invoice to establish the date of sale as the beginning of the warranty period Once you obtain the RMA pack the unit in a secure s...

Page 4: ...t in a residential area is likely to cause harmful inter ference in which case the user will be required to correct the interference at his her own expense Declaration of Conformity We declare under o...

Page 5: ...signed for use only with certain type of lamps Note specified lamp type before replacing lamps Installing another type of lamp may be hazardous 2 Luminaires may be mounted on any type of surface as lo...

Page 6: ...ion which can cause serious skin burn and eye inflammation Additionally arc lamps operate under high pressure at very high temperatures Should the lamp break there can exist a danger of personal injur...

Page 7: ...ann gef hrlich sein 2 Scheinwerfer k nnen auf jeder beliebigen Oberfl che montiert werden solange Sie die Montageanweisungen befolgen Detaillierte Hinweise finden Sie in diesem Handbuch 3 Ersetzen Sie...

Page 8: ...besteht die Gefahr von K rperverletzung bzw von Feuer das von Lampenteilen ausgel st werden kann 4 Tragen Sie beim Austausch der Lampen einen Augenschutz 5 Die geeignete Sicherheitsausr stung Handsch...

Page 9: ...tion d un autre type de lampe peut poser un danger 2 Les luminaires peuvent tre fix s sur tout type de surface tant que les directives de montage sont respect es Voir les explications d taill es dans...

Page 10: ...ion de tr s hautes temp ratures Si la lampe se casse les particules de la lampe cass e peuvent causer blessures et ou incendie en s parpillant 4 Se prot ger les yeux pour remplacer la lampe 5 Utiliser...

Page 11: ...o tipo de l mpara puede ser peligroso 2 Las luminarias se pueden instalar en cualquier tipo de superficie siempre que se sigan las instrucciones de instalaci n Vea las instrucciones detalladas en este...

Page 12: ...Si la l mpara se rompe puede existir el peligro de lesiones al personal o un incendio ocasionado por las part culas de la l mpara rota que se caen 4 Use protecci n para los ojos cuando vuelve a coloca...

Page 13: ...SAFETY NOTICE JAPANESE 02 9683 0010 0 25 March 2011 xiii...

Page 14: ...VARI LITE VL550 WASH LUMINAIRES SERVICE MANUAL xiv 25 March 2011 02 9683 0010 0...

Page 15: ...of Operation VL550 Incandescent Luminaires 11 VL550 Incandescent Block Diagram Without On Board IGBT Dimmer 120V or 230V 11 VL550D Incandescent Luminaires 12 VL550D Incandescent Block Diagram With On...

Page 16: ...AC Input PowerCon Connector Replacement 47 DMX PCB Assembly Replacement 48 Cleaning Optical Lenses and Filters 49 Chapter 3 Illustrated Parts Breakdown Drawing Trees VL550 Incandescent Luminaires 52...

Page 17: ...Cables are available as complete assemblies only The information contained in this section is for reference only Cables Incandescent Power Input Cable Assembly 103 VL550 Motor Cable Assembly 104 AC I...

Page 18: ...VARI LITE VL550 WASH LUMINAIRES SERVICE MANUAL xviii 25 March 2011 02 9683 0010 0...

Page 19: ...rocedures and illustrated parts breakdowns for all configurations of the VL550 Wash Luminaires The manual is intended for use by Vari Lite personnel and by Authorized Vari Lite Dealers and Service Cen...

Page 20: ...epairs Technical bulletins are integrated into the appropriate equipment manuals as those manuals are revised Customer Service Our Goal At Vari Lite we are committed to providing you the highest quali...

Page 21: ...tions Features Component Descriptions Principles of Operation Note VL550 wash luminaires share many components parts of the VL500 wash luminaires This manual 02 9683 0010 0 covers maintenance procedur...

Page 22: ...el colored dichroic glass maintain the electrical specifications of the standard version of the VL550 Intensity Control VL550 Intensity control via customer supplied external dimmer VL550D Intensity c...

Page 23: ...tem Tungsten Models with on board IGBT dimmer VL550D Wash Luminaire 20 9683 0002 120V 1200W Tungsten Halogen lamp source Standard color dichroic glass DICHRO TUNEcolor system 120V on board IGBT dimmer...

Page 24: ...y and dimmer dimmer models Houses color douser CD models or diffuser tungsten models mechanisms AC Power Yoke Leg Power Heatsink Assembly Provides access to lamp for replacement Menu Display Controls...

Page 25: ...replacement Amber Diffuser Assembly DICHRO TUNE color bulkhead 16 radially mounted diffuser panels for beam control and amber dichroic glass for color mixing Magenta Blue Assembly DICHRO TUNE color bu...

Page 26: ...blies that are located in the luminaire yoke assembly Note Head assembly not shown for clarity Main Controller PCB Luminaire control circuit board Tilt Mechanism Yoke Arm Cover Display Side Yoke Arm C...

Page 27: ...tions show additional model variations for the power supply side of the luminaire yoke assembly 120W Power Supply Supplies power to electronic and motor components Pan Mechanism VL550 Models 120V or 2...

Page 28: ...Dimmer Models An on board dimmer is included with VL550D dimmer models The dimmer heatsink is visible on the power side yoke leg as shown in this illustration On Board Dimmer VL550D Models Internal la...

Page 29: ...Block Diagram Without On Board IGBT Dimmer 120V or 230V J3 J8 J6 Magenta J4 Motor Blue Motor Amber Motor Diffuser Motor J7 DMX PCB J6 Thru In LVS Lamp Power In Fan Fan Display Remote Conn Lamp Tilt M...

Page 30: ...ndescent Block Diagram With On Board IGBT Dimmer 120V or 230V J3 J8 J6 Magenta J4 Motor Blue Motor Amber Motor Diffuser Motor J7 DMX PCB Thru In Luminaire Power In IGBT Dimmer Fan Fan Remote Conn Lamp...

Page 31: ...maintenance procedures information and drawings specific to VL550 wash luminaires only Please refer to the current service manual 02 9685 0010 for maintenance procedures information and drawings for...

Page 32: ...500 wash luminaires of a different type across the Series 500 wash platform To alleviate this when testing in groups only test same Lamp Type luminaires with other Series 500 wash luminaires The issu...

Page 33: ...luminaire Movement will need to be enabled after testing Note When using the Movement option pan and tilt will be disabled for all the luminaires that are linked To set movement option Step 1 Press Me...

Page 34: ...an and tilt movements Pan Tests different pan movements Tilt Tests different tilt movements Dimmer Tests different dimmer moves operation Diffuser Tests diffuser movement Cyan Tests Cyan color wheel m...

Page 35: ...t 2 Dimmer Dimmer Dimmer 1 Dimmer 2 Dimmer 3 Diffuser Diffuser Diffuser 1 Diffuser 2 Diffuser 3 Cyan Cyan Color System Cyan 1 Cyan 2 Cyan 3 Yellow Yellow Color System Yellow 1 Yellow 2 Yellow 3 Magent...

Page 36: ...after dousing the lamps wait ten minutes before removing power to the luminaires This will provide enough time for the equipment fan to cool off the unit On Natural Convection Cooled Units When lamps...

Page 37: ...thereby reducing lamp life Solid State Electronics Electrostatic Discharge ESD Electrostatic discharge ESD presents a significant danger to solid state electronic components semiconductor devices and...

Page 38: ...forming maintenance To remove and replace incandescent lamp Step 1 Remove power from luminaire WARNING Lamps will be extremely HOT after operation Allow lamp to cool before replacing Step 2 Set the lu...

Page 39: ...p by pulling straight out of socket Step 6 Carefully clean reflector with soft lint free cloth to remove dust and other debris Step 7 Install lamp by pressing firmly into socket Ensure lamp is fully s...

Page 40: ...SS FRONT VERY WIDE FLOOD BUXOM Tools Cotton Gloves or Finger Cots Clean Lint free Soft Cloth To remove and replace front glass WARNING Remove power from luminaire before performing maintenance Note It...

Page 41: ...tungsten fixtures VL550 and VL550D Clear and Stipple lenses may be installed curve in concave and all Lenticular 8 Row 10 Row and 12 Row and Buxom lenses MUST be installed curve out convex Step 4 Pos...

Page 42: ...all DICHRO TUNE glass to calibrate Once they close power down unit WARNING Remove power from luminaire before performing maintenance Step 2 Disconnect luminaire AC input cable from power source Step 3...

Page 43: ...ue DICHRO TUNE Bulkhead Step 8 As shown in Figure 5 at side rails from top remove four 6 32x3 8 LG PPZ SEMS screws Figure 5 Magenta Blue Color Bulkhead Step 9 Carefully lift Magenta Blue bulkhead out...

Page 44: ...naire before performing maintenance Step 2 Disconnect luminaire AC input cable from power source Step 3 Engage tilt lock so luminaire head is in horizontal position with top cover one with bubble faci...

Page 45: ...CHRO TUNE Front Bulkhead Step 8 As shown in Figure 7 at side rails from top remove four 6 32x3 8 LG PPZ SEMS screws Figure 7 Amber Diffuser Bulkhead Step 9 Carefully lift Amber Diffuser bulkhead out o...

Page 46: ...tep 2 Remove power from luminaire Step 3 Set the luminaire head horizontally Step 4 Engage service tilt lock to secure luminaire head in horizontal position to access heatsink latch Step 5 Remove desi...

Page 47: ...crewdriver between silicon pad and carrier b Gently work side of silicone pad not under carrier arch free c After side of silicone pad is free from carrier remove silicone pad from under carrier arch...

Page 48: ...tep 2 Set the luminaire head horizontally Step 3 Engage tilt service lock to secure luminaire head in horizontal position to access heatsink latch Figure 9 Magenta Blue Color Bulkhead Linear Actuator...

Page 49: ...ar actuator motor to actuator mount and remove motor See Figure 10 Figure 10 Magenta Blue Linear Actuator Motor Replacement Step 8 Place linear actuator motor in place on actuator mount Step 9 Re inst...

Page 50: ...power from luminaire Step 2 Set the luminaire head horizontally Step 3 Engage tilt service lock to secure luminaire head in horizontal position to access heatsink latch Figure 11 Amber Diffuser Bulkh...

Page 51: ...ar actuator motor to actuator mount and remove motor See Figure 12 Figure 12 Amber Diffuser Linear Actuator Motor Replacement Step 8 Place linear actuator motor in place on actuator mount Step 9 Re in...

Page 52: ...put cable from power source Step 3 Engage tilt lock so luminaire head is in horizontal position with top cover one with bubble facing up as shown in Figure 13 Step 4 Open heatsink by releasing latch F...

Page 53: ...14 At inside of side rail remove two 4 40x1 8 LG PPB screws and remove Lamp Wire Cover Step 15 At support rib closest to tilt tube remove one 6 32x1 4 LG PPG screw and remove ground strap Step 16 Remo...

Page 54: ...splay PCB Replacement Step 4 Remove display overlay Step 5 As indicated in Figure 15 remove four 1 4 hex 9 32 long standoffs Step 6 At display PCB disconnect the following wiring connections a 4 posit...

Page 55: ...connections a Pan Tilt wiring harness b Head motor wiring harness c 3 position connector Dimmer communications See note below Note Dimmer communications is for VL550D models only with on board IGBT di...

Page 56: ...Remove Main Control PCB Fan Assembly Step 8 Replace Main Control PCB Fan Assembly by following Steps 2 through 7 in reverse order Step 9 Configure Main Control PCB using menus as needed Main Control...

Page 57: ...luminaire Step 2 Remove yoke arm cover opposite display side by removing four 6 32x3 8 PTB screws Figure 17 LVS Replacement Step 3 Disconnect the following wiring connections a 3 position connector A...

Page 58: ...e and replace LVS temperature PCB Step 1 Remove power from luminaire Step 2 Remove LVS by following procedure Low Voltage Supply LVS Replace ment on page 39 Figure 18 LVS Temperature PCB Replacement S...

Page 59: ...by following procedures Display PCB Replacement on page 36 and Main Control PCB Fan Assembly Replacement on page 37 Step 4 Remove 4 x 6 32 x 3 8 PFB screws two each side of yoke that hold Top Cover L...

Page 60: ...ate to yoke and remove ENTIRE assembly Step 11 Remove four 8 32x7 16 PPZ screws that mount Pan Tilt Motor Assembly to Tilt Motor Slide Plate and remove Pan Tilt Motor Assembly be careful of spring Ste...

Page 61: ...e and remove plate Step 4 Disconnect wiring from motor and encoder PCB Step 5 As shown in Figure 20 loosen but do not remove four 8 32x1 2 PPB screws Step 6 Press motor towards driven pulley and remov...

Page 62: ...a For Tilt Motor Encoder PCB removal remove display side yoke cover by removing four 6 32x3 8 LG PTB screws b For Pan Motor Encoder PCB removal access pan motor assembly see Pan Motor Assembly Replace...

Page 63: ...screws Step 3 As shown in Figure 22 at dimmer loosen but do not remove four 6 32x3 8 PPZ screws Step 4 Carefully remove IGBT dimmer Note that there will be wires connected to dimmer on the back side C...

Page 64: ...immer Replacement VL550D Only con tinued Figure 22 IGBT Dimmer Replacement VL550D Only Step 7 Replace IGBT Dimmer by performing Steps 2 through 6 in reverse 6 32x3 8 PTB Screws x4 Some components not...

Page 65: ...As shown in Figure 23 at pan tube cover remove six 8 32x1 2 PFB screws Step 4 Remove pan tube cover Note tether will still hold cover Figure 23 AC Input PowerCon Connector Replacement Step 5 Remove t...

Page 66: ...in Figure 24 at pan tube cover remove six 8 32x1 2 PFB screws Step 4 Remove pan tube cover Note tether will still hold cover Figure 24 DMX PCB Assembly Replacement Step 5 Disconnect wiring from DMX P...

Page 67: ...ics color filters and reflector may require cleaning after extended use FRONT LENS Use Isopropyl Alcohol along with a soft lint free cloth to clean the front lens OPTICS COLOR FILTERS Use Acetone or I...

Page 68: ...VARI LITE VL550 WASH LUMINAIRES SERVICE MANUAL 50 25 March 2011 02 9683 0010 0 Notes...

Page 69: ...dentifiers Note VL550 wash luminaires share many components parts of the VL500 wash luminaires This manual 02 9683 0010 0 covers maintenance procedures information and drawings specific to VL550 wash...

Page 70: ...mmer VL550 Amber Diffuser Color Assembly 21 9685 0171 Rev G Amber Diffuser Color Assembly 21 9685 0161 Rev F VL550 Magenta Blue Pastel Color Assembly 21 9685 0174 Rev A Pastel DICHRO TUNE Colors VL550...

Page 71: ...2030 Rev A VL550 Only VL550 Extra Hardware Kit 28 9685 0999 Rev 0 Lower Crossmember Assembly 21 9685 0512 Rev K Upper Crossmember Assembly 21 9685 0513 Rev H continued from previous page Yoke Crossme...

Page 72: ...Rev H Standard DICHRO TUNE Colors Generic Luminaire Assembly 21 9685 0011 Rev T Incandescent with Internal IGBT Dimmer VL550 Magenta Blue Pastel Color Assembly 21 9685 0174 Rev A Pastel DICHRO TUNE Co...

Page 73: ...ly 25 9685 0770 Rev B VL550 Main Cable Assembly 25 9685 0790 Rev J VL550 and VL550D MCB Fan Assembly 23 9685 0782 Rev 0 VL550 Amber Diffuser Color Assembly 21 9685 0171 Rev G Amber Diffuser Color Asse...

Page 74: ...VL550 wash luminaires without on board dimmer lamp type is specified by customer at time of ordering the fixture either 120V or 230V lamp No Item Qty UM Description 1 02 8001 0001 1 EA PRODUCT SUPPOR...

Page 75: ...ILLUSTRATED PARTS BREAKDOWN 3 02 9683 0010 0 25 March 2011 57 Included Items Kit continued Figure 3 5 Included Items Kit 5 8 4 1 2 3 7 9 6...

Page 76: ...INCANDESCENT 8 21 9685 0170 1 EA ASSY COLOR MAGENTA BLUE STANDARD 20 9683 0001 ONLY 21 9685 0174 1 EA ASSY COLOR MAGENTA BLUE PASTEL 20 9683 0011 ONLY 9 21 9685 0171 1 EA ASSY COLOR AMBER DIFFUSION 1...

Page 77: ...ILLUSTRATED PARTS BREAKDOWN 3 02 9683 0010 0 25 March 2011 59 VL550 120V or 230V Luminaire continued Figure 3 6 VL550 120V or 230V Luminaire 9 12 7 4 x2 5 6 8 14 x8 13 x8 11 10 15 x8 16 x8 3 1 2...

Page 78: ...5 0170 1 EA ASSY COLOR MAGENTA BLUE STANDARD 20 9683 0002 ONLY 21 9685 0174 1 EA ASSY COLOR MAGENTA BLUE PASTEL 20 9683 0012 ONLY 11 21 9685 0171 1 EA ASSY COLOR AMBER DIFFUSION 12 22 9685 0086 1 EA H...

Page 79: ...S BREAKDOWN 3 02 9683 0010 0 25 March 2011 61 VL550D with 120V IGBT Dimmer Luminaire continued Figure 3 7 VL550D with 120V IGBT Dimmer Luminaire 11 14 9 7 8 10 17 x8 15 x8 12 13 18 x8 5 x2 19 x8 6 x2...

Page 80: ...5 0170 1 EA ASSY COLOR MAGENTA BLUE STANDARD 20 9685 0003 ONLY 21 9685 0174 1 EA ASSY COLOR MAGENTA BLUE PASTEL 20 9685 0013 ONLY 11 21 9685 0171 1 EA ASSY COLOR AMBER DIFFUSION 12 22 9685 0086 1 EA H...

Page 81: ...S BREAKDOWN 3 02 9683 0010 0 25 March 2011 63 VL550D with 230V IGBT Dimmer Luminaire continued Figure 3 8 VL550D with 230V IGBT Dimmer Luminaire 11 14 9 7 8 10 17 x8 15 x8 12 13 18 x8 5 x2 19 x8 6 x2...

Page 82: ...COUNTERWEIGHT VL500 VL550D ONLY 13 21 9685 0310 1 EA ASSY GENERIC VL500 INCANDESCENT 14 21 9685 0520 1 EA ASSY YOKE BASE INCANDESCENT VL550 ONLY 21 9685 0521 1 EA ASSY YOKE BASE INTERNAL IGBT DIMMER...

Page 83: ...EA CABLE SADDLE 6 MOUNTING HOLE VL550 ONLY NOT SHOWN 29 55 2287 0001 4 EA STANDOFF MF 6 32 X 9 32 LG 1 4 HEX 30 55 2288 0001 4 EA STANDOFF MF 6 32 X 13 16 LG 1 4 HEX 31 55 3301 0010 2 EA WASHER 10 FLA...

Page 84: ...rch 2011 02 9683 0010 0 Generic Luminaire Assembly continued Figure 3 9 Generic Luminaire Assembly 21 x4 14 4 3 29 x4 16 15 30 x4 28 12 VL500D Only 20 18 11 1 23 19 x2 18 24 x2 5 26 10 13 9 7 8 2 33 3...

Page 85: ...L LATCH MACHINED CASTING 6 12 9685 0388 1 EA FRONT RING VL500 7 21 9685 0315 1 EA ASSY COUNTERWEIGHT SUPPORT 8 21 9685 0320 1 EA ASSY HEATSINK INCANDESCENT 9 53 6556 0004 6 EA SCREW 4 40 X 1 8 LG PPB...

Page 86: ...VL550 WASH LUMINAIRES SERVICE MANUAL 68 25 March 2011 02 9683 0010 0 VL550 Generic Head Assembly continued Figure 3 10 VL550 Generic Head Assembly 5 11 x4 9 x2 8 13 12 9 x2 1 6 10 x4 14 16 2 7 15 17...

Page 87: ...EA BACKCAP INCANDESCENT MACHINED CASTING 6 22 9685 0215 1 EA LIGHT BAFFLE REFLECTOR 7 23 9685 0780 1 EA ASSY VL500 LAMP SOCKET HIGH TEMP 25 9685 0777 1 EA CABLE ASSY BACKCAP GROUND NOT SHOWN 8 42 9685...

Page 88: ...ARI LITE VL550 WASH LUMINAIRES SERVICE MANUAL 70 25 March 2011 02 9683 0010 0 VL550 Heatsink Assembly continued Figure 3 11 VL550 Heatsink Assembly 10 x2 5 7 3 13 x2 11 x4 9 x3 14 x3 2 x3 4 1 x3 8 6 1...

Page 89: ...Figure 3 12 Figure 3 12 VL550 Magenta Blue Standard Color Assembly No Item Qty UM Description 1 10 9685 0257 2 EA LIGHT BAFFLE REAR BULKHEAD 2 21 9685 0160 1 EA ASSY MAGENTA BLUE STANDARD DICHRO TUNE...

Page 90: ...Refer to Figure 3 13 Figure 3 13 VL550 Magenta Blue Pastel Color Assembly No Item Qty UM Description 1 10 9685 0257 2 EA LIGHT BAFFLE REAR BULKHEAD 2 21 9685 0164 1 EA ASSY MAGENTA BLUE PASTEL DICHRO...

Page 91: ...14 Figure 3 14 VL550 Amber Diffuser Color Assembly No Item Qty UM Description 1 10 9685 0245 2 EA LIGHT BAFFLE TOP 2 21 9685 0161 1 EA ASSY AMBER DIFFUSER DICHRO TUNE 3 21 9685 0281 1 EA MOTOR ASSY A...

Page 92: ...15 Magenta Blue Color Assembly No Item Qty UM Description 1 10 9634 0034 32 EA SPRING DRIVE ARM FILTER 2 10 9634 0035 32 EA LINK DRIVE ARM 3 10 9634 0166 32 EA CARRIER FILTER METAL INJ MOLD 4 21 9685...

Page 93: ...Pastel Color Assembly No Item Qty UM Description 1 10 9634 0034 32 EA SPRING DRIVE ARM FILTER 2 10 9634 0035 32 EA LINK DRIVE ARM 3 10 9634 0166 32 EA CARRIER FILTER METAL INJ MOLD 4 21 9685 0150 1 EA...

Page 94: ...r Diffuser Color Assembly No Item Qty UM Description 1 10 9634 0034 32 EA SPRING DRIVE ARM FILTER 2 10 9634 0035 32 EA LINK DRIVE ARM 3 10 9634 0166 32 EA CARRIER FILTER METAL INJ MOLD 4 21 9685 0151...

Page 95: ...Item Qty UM Description 1 10 9661 0315 4 EA SUPPORT BULKHEAD 2 21 9685 0251 2 EA ASSY DRIVE RING 3 22 9634 0119 1 EA ASSY CENTER HUB 4 22 9685 0201 1 EA ASSY GENERIC BULKHEAD 5 53 6682 0002 12 EA SCR...

Page 96: ...VARI LITE VL550 WASH LUMINAIRES SERVICE MANUAL 78 25 March 2011 02 9683 0010 0 Bottom Bulkhead Assembly continued Figure 3 18 Bottom Bulkhead Assembly 3 4 7 x4 1 x4 2 5 x4 5 x8 2 6 x10...

Page 97: ...T BULKHEAD 2 10 9685 0219 2 EA AUX RING COLOR BULKHEAD 3 21 9685 0251 2 EA ASSY DRIVE RING 4 22 9634 0120 1 EA ASSY LIGHT BAFFLE 5 22 9685 0201 1 EA ASSY GENERIC BULKHEAD 6 53 6682 0002 12 EA SCREW 4...

Page 98: ...VARI LITE VL550 WASH LUMINAIRES SERVICE MANUAL 80 25 March 2011 02 9683 0010 0 Top Bulkhead Assembly continued Figure 3 19 Top Bulkhead Assembly 4 3 5 2 x2 7 x10 1 x4 3 6 x4 6 x8 9 x4 8 x4...

Page 99: ...INK SWIVEL 2 10 9685 7240 8 EA ROLLER DRIVE RING 3 22 9685 0238 1 EA RING DRIVE WITH PINS 4 53 5554 0875 1 EA SCREW 4 40 X 7 8 SET SS FLAT POINT 5 53 6659 0013 2 EA SCREW 2 56 X 1 8 PPB 6 55 6603 0001...

Page 100: ...em Qty UM Description 1 10 9634 0061 1 EA ACTUATOR MOUNT VL500 2 10 9634 0075 1 EA HEAT SHIELD MAGENTA BLUE 3 44 9685 0230 2 EA MOTOR LINEAR 0 002 STEP 4 53 6520 0001 3 EA SCREW 4 40 X 3 8 PPZ 5 53 66...

Page 101: ...UM Description 1 10 9634 0061 1 EA ACTUATOR MOUNT VL500 2 10 9634 0074 1 EA HEAT SHIELD AMBER DIFFUSER 3 44 9685 0230 2 EA MOTOR LINEAR 0 002 STEP 4 53 6520 0001 3 EA SCREW 4 40 X 3 8 PPZ 5 53 6682 00...

Page 102: ...VARI LITE VL550 WASH LUMINAIRES SERVICE MANUAL 84 25 March 2011 02 9683 0010 0 Notes...

Page 103: ...PAN TILT MOTOR 10 23 9685 0782 1 EA ASSY FAN MCB 11 24 9664 4895 1 EA PCB ASSY DMX INPUT 12 24 9685 3740 1 EA TEMPERATURE BOARD LVS 13 25 9663 2030 1 EA CABLE ASSY INCANDESCENT POWER VL550 ONLY 14 25...

Page 104: ...16 PPZ 32 54 2065 0001 1 EA BELT TIMING S2M 252 GROOVE 33 55 2166 0250 1 EA STANDOFF 1 4 HEX 6 32 0 250 LG MF SS 34 55 2288 0001 3 EA STANDOFF 1 4 HEX 6 32 X 13 16 LG 35 55 3301 0008 8 EA WASHER 8 FLA...

Page 105: ...PARTS BREAKDOWN 3 02 9683 0010 0 25 March 2011 87 VL550 Yoke Assembly continued Figure 3 23 VL550 Yoke Assembly 24 x2 26 x6 30 36 1 18 17 x2 20 x4 11 39 VL550D 29 x4 16 x4 8 28 x2 14 19 x2 27 x2 15 2...

Page 106: ...LUMINAIRES SERVICE MANUAL 88 25 March 2011 02 9683 0010 0 VL550 Yoke Assembly continued Figure 3 24 VL550 Yoke Assembly 23 x4 32 40 x6 38 35 x4 9 7 21 x3 10 31 22 x3 34 x3 12 41 33 5 21 26 x12 25 9 6...

Page 107: ...ot of the fixture underneath the pan tube cover Refer to Figure 3 25 Figure 3 25 VL550 US Extra Hardware Kit No Item Qty UM Description 1 07 5044 0002 1 EA BAG 4 MIL X 2 X 3 ZIP PRESS POLYETHYLENE 2 5...

Page 108: ...85 0545 1 EA ASSY DRIVE PULLEY 2a 10 9685 0524 1 EA PULLEY DRIVE PAN TILT 2MM GT 18 TOOTH 2b 10 9678 8720 1 EA CODEWHEEL 120 COUNT 3 24 9685 7735 1 EA BOARD ASSY PAN TILT ENCODER VL500 4 44 9678 0680...

Page 109: ...installation information 2 Drive Pulley Installation Step 1 Apply one drop of Loctite 603 to motor shaft Step 2 Install drive pulley on motor shaft using twisting motion to insure coverage of shaft wi...

Page 110: ...9676 0735 2 EA HEATSINK PAN TILT DRIVERS 2 10 9676 0885 2 EA PAD THERMAL TRANSFER PAN TILT 3 10 9685 0594 1 EA BRACKET FAN MCB 4 10 9685 0595 1 EA SEAL AIR 5 23 9685 0782 1 EA ASSY FAN MCB 6 24 9685...

Page 111: ...1 93 MCB Fan Assembly 23 9685 0782 Rev 0 Refer to Figure 3 26 Figure 3 28 MCB Fan Assembly No Item Qty UM Description 1 40 7113 0007 1 EA FAN 12VDC 30X10 MM 3 3CFM 2 52 6450 0002 1 EA CONNECTOR MTA 10...

Page 112: ...0 9685 0547 1 EA BUSHING WIRE PROTECTION 0 95 OD 2 10 9685 7590 1 EA TOGGLE STOP PAN 3 10 9685 7591 1 EA TOGGLE PAN 4 21 9685 0512 1 EA ASSY LOWER CROSSMEMBER 5 21 9685 0513 1 EA ASSY UPPER CROSSMEMBE...

Page 113: ...ILLUSTRATED PARTS BREAKDOWN 3 02 9683 0010 0 25 March 2011 95 Yoke Crossmember Assembly continued Figure 3 29 Yoke Crossmember Assembly 5 7 x4 9 9 9 7 x4 8 x2 4 6 2 3 1...

Page 114: ...0533 1 EA LANYARD SAFETY 5 53 2001 0003 2 EA NUT 10 32 NYLON INSERT 6 53 2019 0004 1 EA NUT 3 8 16 HEX 7 53 2020 0001 2 EA NUT 1 4X20 HEX STL ZINC PLTD 8 53 6539 0001 1 EA WASHER 3 8 SPLIT LOCK 9 53 6...

Page 115: ...ILLUSTRATED PARTS BREAKDOWN 3 02 9683 0010 0 25 March 2011 97 Lower Crossmember Assembly continued Figure 3 30 Lower Crossmember Assembly 7 x2 11 14 x2 3 x2 4 1 5 x2 13 x2 12 x2 9 8 2 10 x2 15 x2 6...

Page 116: ...v H Refer to Figure 3 30 Figure 3 31 Upper Crossmember Assembly No Item Qty UM Description 1 10 9685 1510 1 EA UPPER CROSSMEMBER 2 10 9685 0527 2 EA WASHER CENTERING STEP 3 53 2020 0001 2 EA NUT 1 4 2...

Page 117: ...35 Rev D Refer to Figure 3 32 Figure 3 32 Pan Tube Assembly No Item Qty UM Description 1 10 9685 0521 1 EA PULLEY DRIVEN PAN TILT 2 10 9685 0531 1 EA PAN TUBE 3 10 9685 0532 1 EA PAN PULLEY SPACER 4 5...

Page 118: ...0 Rev D Refer to Figure 3 33 Figure 3 33 Input Panel Assembly No Item Qty UM Description 1 10 9665 1512 1 EA PANEL INPUT 25 9684 2020 1 EA CABLE ASSY AC INPUT NOT SHOWN 2 52 6541 0003 1 EA CONN CHASSI...

Page 119: ...4 Figure 3 34 DMX Input PCB Assembly No Item Qty UM Description Ref 1 17 9663 3895 1 EA PCB DMX INPUT 2 52 6259 0006 1 EA HEADER 5POS MTA FRCT LOK STRT J3 3 52 6625 0006 1 EA CONN RECEPT XLR 5PIN FEMA...

Page 120: ...VARI LITE VL550 WASH LUMINAIRES SERVICE MANUAL 102 25 March 2011 02 9683 0010 0 Notes...

Page 121: ...Power Input Cable Assembly 25 9663 2030 Rev A VL550 Only Refer to Figure 3 35 Figure 3 35 Incandescent Power Input Cable Assembly VL550 Only Note Cables are available as complete assemblies only The i...

Page 122: ...March 2011 02 9683 0010 0 VL550 Motor Cable Assembly 25 9685 0753 Rev B Refer to Figure 3 36 Figure 3 36 VL550CD Motor Cable Assembly Note Cables are available as complete assemblies only The informa...

Page 123: ...10 0 25 March 2011 105 AC Input Cable Assembly 25 9685 0756 Rev B Refer to Figure 3 37 Figure 3 37 AC Input Cable Assembly Note Cables are available as complete assemblies only The information contain...

Page 124: ...March 2011 02 9683 0010 0 Head Grounding Cable Assembly 25 9685 0760 Rev C Refer to Figure 3 38 Figure 3 38 Head Earthing Cable Assembly Note Cables are available as complete assemblies only The infor...

Page 125: ...5 March 2011 107 Display Remote Cable Assembly 25 9685 0770 Rev B Refer to Figure 3 39 Figure 3 39 Display Remote Cable Assembly Note Cables are available as complete assemblies only The information c...

Page 126: ...ch 2011 02 9683 0010 0 Yoke Lamp Jumper Cable Assembly 25 9685 0776 Rev A Refer to Figure 3 40 Figure 3 40 Yoke Lamp Jumper Cable Assembly Note Cables are available as complete assemblies only The inf...

Page 127: ...arch 2011 109 Backcap Ground Cable Assembly 25 9685 0777 Rev A Refer to Figure 3 41 Figure 3 41 VL500 Backcap Ground Cable Assembly Note Cables are available as complete assemblies only The informatio...

Page 128: ...9683 0010 0 VL550 Main Cable Assembly 25 9685 0790 Rev J VL550 and VL550D Refer to Figure 3 41 Figure 3 42 VL550 Main Cable Assembly VL550 and VL550D Note Cables are available as complete assemblies o...

Page 129: ...r 1 877 827 4548 or entertainment service philips com Technical Bulletin or Notice Description LSW 054 Software Release 10 14 10 VL500 550 550CD TN 309 64 Bit Driver for Microsoft Windows Vista Window...

Page 130: ...VARI LITE VL550 WASH LUMINAIRES SERVICE MANUAL 112 25 March 2011 02 9683 0010 0 Notes...

Page 131: ......

Page 132: ...0911 Petal Street Dallas Texas 75238 USA 1 877 VARI LITE Fax 1 214 647 8038 www vari lite com Date 25 March 2011 Manual Part Number 02 9683 0010 0 2003 2011 Vari Lite a Philips group company All right...

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