Vari Lite VL500 Wash Luminaires, Service Manual

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VARI
❋
LITE® - VL500™ L
UMINAIRE
S
ERVICE
M
ANUAL
x x x 17 -Ju ly- 200 6 0 2 . 9 6 8 5 . 0 0 1 0 0
Electrostatic Discharge (ESD) ............................................................................. 10
Printed Circuit Boards (PCBs)............................................................................. 10
Maintenance Procedures
Lamp Replacement - Incandescent............................................................................. 11
Lamp Replacement (Arc Model)................................................................................ 13
Align Lamp For Maximum Beam Irradiance............................................................. 15
Front Glass Replacement............................................................................................ 17
Magenta/Blue DICHRO*TUNE Rear Bulkhead Replacement.................................. 19
Amber/Diffuser (or Dimmer) DICHRO*TUNE Front Bulkhead Replacement ........ 21
Color Filter and Diffuser Panel Replacement ............................................................ 23
Arc Dimmer Panel Replacement ................................................................................ 25
Linear Actuator Motor Replacement (Magenta/Blue Bulkhead) ............................... 27
Linear Actuator Motor Replacement (Amber/Diffuser [or Dimmer] Bulkhead) ....... 29
Incandescent Lamp Socket Assembly (VL500 and VL500D Only) Replacement .... 31
Arc lamp Socket Assembly (VL500A and VL500 80V Only) Replacement ............ 33
Display PCB Replacement ......................................................................................... 35
Main Control PCB/Fan Assembly Replacement........................................................ 36
Low Voltage Supply (LVS) Replacement (VL500/VL500D/VL500A Only)............ 38
Low Voltage Supply (LVS) Temperature PCB Replacement (VL500/VL500D/VL500A
Only)........................................................................................................................... 39
Low Voltage Supply (LVS) Replacement (VL500 80V Only)................................... 40
Low Voltage Supply (LVS) Temperature PCB Replacement (VL500 80V Only) ..... 41
Tilt Motor Assembly Replacement............................................................................. 42
Pan Motor Assembly Replacement ............................................................................ 44
Pan/Tilt Encoder PCB Replacement........................................................................... 45
Arc Ignitor PCB Replacement (VL500A Only)......................................................... 46
IGBT Dimmer Replacement (VL500D Only)............................................................ 47
80V Dimmer Replacement (VL500 80V Only) ......................................................... 49
Arc Ballast Replacement (VL500A Only) ................................................................. 51
Safety Relay Replacement (VL500A Only)............................................................... 52
AC Input (PowerCon) Connector Replacement ......................................................... 53
Mini-XLR (Display/Remote Programming) Connector Replacement....................... 54
DMX PCB Assembly Replacement ........................................................................... 55
Cleaning Optical Lenses and Filters........................................................................... 56
Chapter 2. Illustrated Parts Breakdown
Drawing Trees
VL500 and VL500D Incandescent Luminaires.......................................................... 58
VL500 80V Incandescent Luminaires........................................................................ 60
VL500A (575W/700W) Arc Luminaires ................................................................... 62
Top Assembly
Included Items Kit ......................................................................................................64
Label Locations .......................................................................................................... 66
VL500 Luminaire (120V or 230V) ............................................................................69
VL500D (with 120V IGBT Dimmer) Luminaire .......................................................71
VL500D (with 230V IGBT Dimmer) Luminaire .......................................................73