background image

TROUBLESHOOTING

TROUBLESHOOTING

TROUBLESHOOTING

TROUBLESHOOTING::::

Note:

Note:

Note:

Note: The

The

The

The foot

foot

foot

foot pedal

pedal

pedal

pedal switch

switch

switch

switch should

should

should

should be

be

be

be set

set

set

set to

to

to

to OFF

OFF

OFF

OFF at

at

at

at all

all

all

all times

times

times

times

unless

unless

unless

unless using

using

using

using a

a

a

a foot

foot

foot

foot pedal.

pedal.

pedal.

pedal. The

The

The

The foot

foot

foot

foot pedal

pedal

pedal

pedal switch

switch

switch

switch is

is

is

is located

located

located

located on

on

on

on

the

the

the

the front

front

front

front of

of

of

of the

the

the

the machine,

machine,

machine,

machine, it

it

it

it is

is

is

is a

a

a

a black

black

black

black switch

switch

switch

switch with

with

with

with a

a

a

a triangle

triangle

triangle

triangle

logo

logo

logo

logo next

next

next

next to

to

to

to it.

it.

it.

it.

Problem

Problem

Problem

Problem

Cause

Cause

Cause

Cause

Solution

Solution

Solution

Solution

Torch doesn’t turn on

Power switch is fff

Problem with air supply

Ground clamp not attached

Turn power switch ON

Check air supply

Properly attach ground clamp

Sparks Shooting
Upward

Plasma torch not piercing
material

Torch is too far from
material

Improper grounding of
material

Speed

Increase the current.

Decrease the distance between the torch and
cutting stock

Properly attach the ground clamp or move
ground clamp closer to work

Slow down and reduce cutting speed

Dross build up

Material/tool is too hot

Current is too high

Cutting speed is too slow

Worn out torch parts

Allow time for material/tool to cool down

Reduce current

Increase cutting speed

Turn machine off. Inspect and replace
consumables as necessary.

Arc stops during cut

Cutting speed is too slow

Torch is too far from
material

Worn out torch parts

Improper grounding of
material

Increase cutting speed

Decrease the distance between the torch and the
stock

Turn machine off. Inspect and replace
consumables as necessary.
Properly attach the ground clamp or move
ground clamp closer to work

Low penetration

Cutting speed is too fast

Torch is tilted too far

Metal too thick

Reduce cutting speed

Adjust torch position

More than one pass may be needed
Input current of machine may be insufficient

Summary of Contents for CT520

Page 1: ...Owners Manual For 3 in 1 Plasma Cutter TIG MMA Welder Model CT520...

Page 2: ...this machine machine machine machine Only Only Only Only use use use use in in in in an an an an area area area area with with with with approved approved approved approved ventilation ventilation ven...

Page 3: ...ound ground ground Disconnect Disconnect Disconnect Disconnect the the the the machine machine machine machine from from from from its its its its input input input input power power power power suppl...

Page 4: ...to the machine and will void any warranty For 110V Black Live White Neutral Yellow Green Earth or Ground 220V Black Live White Live Yellow Green Earth or Ground Plasma Torch Assembly o This machine us...

Page 5: ...AIR AIR AIR AIR REGULATOR REGULATOR REGULATOR REGULATOR SETUP SETUP SETUP SETUP TORCH TORCH TORCH TORCH ATTACHMENT ATTACHMENT ATTACHMENT ATTACHMENT...

Page 6: ...2 Connect the torch cable to the machine as shown 3 Connect the insulation piece to the machine as shown TIG TIG TIG TIG FUNCTION FUNCTION FUNCTION FUNCTION Connect the argon hose to the brass nozzle...

Page 7: ...S IS IS NOT NOT NOT NOT BEING BEING BEING BEING USED USED USED USED THE THE THE THE FOOT FOOT FOOT FOOT PEDAL PEDAL PEDAL PEDAL SWITCH SWITCH SWITCH SWITCH MUST MUST MUST MUST BE BE BE BE SET SET SET...

Page 8: ......

Page 9: ...ch to the front of the machine Connect the ground clamp to the front of the machine Selector Switch should be set to CUT Down Position Current is adjustable 10 50A MAINTENANCE MAINTENANCE MAINTENANCE...

Page 10: ...with air supply Ground clamp not attached Turn power switch ON Check air supply Properly attach ground clamp Sparks Shooting Upward Plasma torch not piercing material Torch is too far from material I...

Page 11: ...is warranted to be free of manufactures defects for 1 year parts and labor from the date of purchase The warranty excludes consumables normal wear and tear misuse lack of maintenance and improper ins...

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