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13

RAPID-SORB

® 

ASSEMBLY AND INSTALLATION

Instructions for Horizontal Duct

1. Unpack shipment and verify receipt of all
RAPID-SORB components with packing list. Report
any shortages to the DRI-STEEM factory immediately.

2. Provide necessary access in and around duct work.

3. Locate 1" x 1½" (25 mm x 38 mm) stainless steel
channel inside the duct.  Hang the channel from the top of
the duct, centered between duct side walls, with the two
mounting holes provided.

4. If hose cuffs are used, slide cuffs over the open end of
each tube. Install a pair of hose clamps on each tube.

5. Note direction of air flow within duct, then arrange each
dispersion tube so steam will discharge perpendicular to
the air flow. Use the hex bolts provided to attach tubes to
overhead 1" x 1½" (25 mm x 38 mm) channel. Do not
secure. If the header is outside the duct (see figure 13-2),
punch-out necessary clearance holes in the base of the
duct to slide dispersion tubes up from bottom.

6. For a Header Inside the Duct (See figure 13-1.):
Punch or cut out necessary clearance holes for
RAPID-SORB header. Slide header into the duct, position
header and slide the dispersion tube hose cuffs or slip
couplings over the header dispersion tube nipples.

Position the header so vertical dispersion tubes are
perpendicular to duct and pitch the header to condensate
drain. Secure header to the mounting bracket. Use
escutcheon plates to secure header where it enters the
duct.

Check that the dispersion tubes discharge steam perpen-
dicular to the air flow. Secure tubes to the overhead
channel. Secure the channel to the duct. Position hose
cuffs or slip couplings over tube and header tube nipples,
and secure with clamps.

For a Header Outside the Duct (See figure 13-2.):
Position header under dispersion tubes, then slide hose
cuffs or slip couplings over header dispersion tube nipples.

Position the header so dispersion tubes are perpendicular
to duct and pitch the header to condensate drain. Secure
dispersion tubes in place with the tube escutcheon plates
provided.

Check the position of the tubes for steam release perpen-
dicular to the air flow. Secure tubes to the overhead
channel, and secure channel to the duct. With header
pitched to condensate drain, slip hose cuffs or slip
couplings over tube nipples and secure with clamps.

7. Connect a condensate drain to the header, provide the
water trap as shown, and run to open drain, sized accord-
ing to local codes.

8. Attach the header steam supply connector to main
header using the hose cuff and clamps provided, but do
not secure.

9. Route the necessary number of vapor hoses or pipes
from the humidifier tank, position connector to accept the
hoses or pipes and secure.

Note: Refer to page 15 for vapor hose information on
routing and for alternate vapor hose installation methods.

Figure 13-1:  RAPID-SORB Unit
Header Inside Duct

Top of
Duct
or Casing

OM-102

Condensate
Drain, 3/4" NPT

3/4" (20 mm)
Copper

Air Gap

*Open Drain

Pitch 1/8"
per foot
(10 mm/m)
minimum

Hose Cuff
and Clamps

VAPORSTREAM

®

 Model

VLC Humidifier

Orificed
Tubelets

A

A

Dispersion
Tube

3/8-16 x ½"
Hex Head
Bolt

1" x 1-1/2" (25 mm x 38 mm)
S.S.T.Channel (by DRI-STEEM)

Duct

Escutcheon
Plate

Figure 13-2:  RAPID-SORB Unit
Header Under Duct

Slip Coupling
or Hose Cuff

View A-A

* Refer to local codes for drain pipe size requirements.

OM-101

Dispersion Tube

Orificed
Tubelets

Slip
Coupling or
Hose Cuff

Optional Companion
Flange or Threaded
Connection for Hard Piping

Header

Condensate
Drain,3/4" NPT

3/4" (20 mm)Copper

Air Gap

*Open

 

Drain

 5"

(125
mm)
Min.

6"
(150
mm)
Min.

Nut and
Bolt

Duct or
Casing

1" x 1-1/2" (25 mm x 38 mm)
S.S.T. Channel (by DRI-STEEM)

Pitch 1/8" per foot (10 mm/m) minimum

Mounting
Channel

Mounting
Nut

 5"

(125
mm)
Min.

6" (150
mm) Min.

Summary of Contents for VLC

Page 1: ...E THESE INSTRUCTIONS VAPORSTREAM Models VLC and VLDI ELECTRIC STEAM HUMIDIFIERS Installation Instructions and Maintenance Operations Manual For Toll Free Technical Support Call1 800 328 4447 CUL LISTE...

Page 2: ...ormation differs for the two units it will be noted as such DRI STEEM Humidifier Company VAPORSTREAM Models VLC and VLDI 3 MechanicalSpecificationsandCapacities 4 MechanicalSpecifications 5 VAPORSTREA...

Page 3: ...available for use with these water types The stan dard humidifier can be converted in the field to a VLDI model See below VAPORSTREAM VLDI Option For use with deionized or reverse osmosis water This u...

Page 4: ...6 1 4 4 1 2 7 8 5 6 1 9 7 5 2 7 1 1 3 1 3 3 4 5 7 3 8 8 1 0 5 1 0 5 2 7 1 2 8 0 1 7 8 9 1 2 1 2 4 3 5 5 1 3 1 0 5 2 0 0 2 3 3 3 9 8 2 4 4 1 5 1 1 2 1 1 6 1 6 5 4 7 0 2 3 1 3 3 3 7 6 2 4 4 4 5 8 3 2 9...

Page 5: ...00 560 18 38 465 20 35 515 79 36 237 108 M 18 2 22 00 560 18 38 465 20 35 515 79 36 237 108 M 24 2 22 00 560 18 38 465 20 35 515 79 36 237 108 M 32 2 22 00 560 18 38 465 20 35 515 79 36 237 108 M 42 2...

Page 6: ...00 lbs hr 45 kg hr 150 lbs hr 65 kg hr 200 lbs hr 90 kg hr 250 lbs hr 110 kg hr 285 lbs hr 130 kg hr 60 F 16 C 30 Rise 1 ft 0 5 m 4 ft 1 5 m 6 ft 2 0 m 7 ft 2 5 m 8 ft 2 5 m 9 ft 3 0 m Spread 2 ft 1 0...

Page 7: ...nk may be removed periodically through the front clean out opening Allow space for withdrawal of the tray when install ing the humidifier In some installations an overflow drain pan may be neces sary...

Page 8: ...low Air Handling Unit Casing Humidifier Centered in Air Handling Unit OM 653 6 Mounting In Air Handling Unit Gasketed Access Door Supply Air Duct Set unit level Locate unit so that steam dispersion as...

Page 9: ...d Piping when used Hard piping should have a minimum I D of 1 35 mm A minimum pitch of 2 per foot 165 mm m back to the humidifier must be maintained 90 elbows are not recommended use two 45 elbows one...

Page 10: ...Drain Tube Figure 10 2 Multiple TubewithCondensate Return to Humidifier Dispersion Tube Dispersion Tube Duct Water Seal 5 125 mm approx 13 mm Air Vent 6 150 mm Min 1 38 mm Dia Vapor Hose or Hard Tubin...

Page 11: ...attach the weather cover top and panels C and D which were removed in step 1 6 Check that all bolts are securely fastened 7 Connect steam dispersion device s to the outlet s on thehumidifier 8 Verify...

Page 12: ...duct Identification Label D 2 2 1 e r u g i F r e t t e L t u o l l a C n o i t p i r c s e D t u o l l a C e e r h T s e h c n i e e r h T m m x i S s e h c n i x i S m m e n i N s e h c n i e n i N...

Page 13: ...spersion tubes then slide hose cuffs or slip couplings over header dispersion tube nipples Position the header so dispersion tubes are perpendicular to duct and pitch the header to condensate drain Se...

Page 14: ...al pressure drop in piping hose of 5 12 65 mm W C For developed length add 50 to measured length for pipe fittings Note To minimize lossof humidifier capacity and efficiency it is recommended that tub...

Page 15: ...100 C or greater temperature If not the final three feet one meter connected to the humidifier should be metallic and should not be insulated As part of the fill valve assembly the needle valve restr...

Page 16: ...Clean out Plate Three Probe Level Control and Low Water Cut off Drain Connection Open Drain Air Gap Drain and Water Seal Piping 20 mm by installer Manual or Optional Electric Drain Valve Water Supply...

Page 17: ...ng codes and the enclosed VAPORSTREAM VLC wiring diagram Caution Only qualified electrical personnel should perform start up procedure ControlSystem For start up instructions see the operations and ma...

Page 18: ...le For cleaning piping disconnect and flush out If mineral deposits have restricted the flow replace piping SummerMaintenance After the humidification season a complete inspection and cleaning of the...

Page 19: ...ix Heater 167720 TAB 2 Cover Nine Heater 167725 TAB 2 Cover Twelve Heater 167730 TAB 3 Cover Heater Louvered 167740 TAB 4 Knob T Handled Utility 700725 5 Heater 409600 TAB 6 Gasket Cover 160691 TAB 7...

Page 20: ...7 Clean Out Plate 165472 8 Gasket Clean Out Plate 308225 9 Switch Door Interlock 408475 10 Thermal Cut Out 409560 001 11 Valve Ball Manual Drain 505000 001 12 Float Valve Assembly 505210 13 DI Housin...

Page 21: ...21 DATE INSPECTED PERSONNEL OBSERVATION ACTION PERFORMED MAINTENANCE SERVICE RECORD...

Page 22: ...22 DATE INSPECTED PERSONNEL OBSERVATION ACTION PERFORMED MAINTENANCE SERVICE RECORD...

Page 23: ...tten consent of DRI STEEM or if such products have been subject to accident misuse mishandling tampering negligence or improper maintenance Any warranty claim must be submitted to DRI STEEM in writing...

Page 24: ...hangewithoutnotice DRI STEEM RAPID SORB STS LTS VAPOR LOGIC and VAPOR LOGIC2 are Registered Trademarks of the DRI STEEM Humidifier Company TEFLON is a Registered Trademark of Dupont 14949TechnologyDri...

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