VAPORSTREAM VLC Installation Instructions And Maintenance Operations Manual Download Page 9

9

Dispersion Tube Installation with Condensate Drain

Vapor Hose
When a vapor hose and stainless steel dispersion tube
are used, they should be pitched back to the humidifier.
A minimum slope of 2" per foot (165 mm/m) (with no “low
spots”) is recommended.  Vapor hose should be sup-
ported to prevent sags or low spots.  When this is not
possible due to duct elevation or an obstruction, alternate
arrangements should be used as shown in figure 15-1
or 15-2.

Any condensate that forms in the vapor hose must be
removed.  Preferably, it should be returned to an open
drain with a water seal of sufficient height to contain the
duct static pressure, as shown in figure 10-1.

The condensate can also be returned to the
VAPORSTREAM

®

 VLC, as shown in figure 10-2, with an

air vent. This method requires a water seal and an air gap
to prevent back pressure from the VLC chamber.  Exces-
sive back pressures imposed on the humidifier may lead
to dispersion tube(s) spitting, lost water seals, or leaking
gaskets.  When the distance between the humidifier and
the dispersion tube(s) exceeds 10 feet (3 m), consult
factory for special recommendations.

Hard Piping (when used)
• Hard piping should have a minimum I.D. of 1½" (35 mm).
• A minimum pitch of 2" per foot (165 mm/m) back to the

humidifier must be maintained.

• 90° elbows are not recommended; use two 45° elbows

one foot apart instead.

• Thin-walled tubing will heat up faster and cause less

start up loss than heavy-walled pipe.

• Insulating the rigid piping will reduce output loss due to

condensation.

Tube Mounting

Mount dispersion tubes pitched as stated above.

Tubelets must discharge perpendicular to air flow.

Return line piping material must be suitable for 212°F
(100°C) water.

Min. Condensate Drain Line Sizing
• One or two tubes: 3/4" (20 mm) I.D.
• Three or more tubes: 1" (25 mm) I.D.

Figure 9-1:  Single Tube

½" O.D. Stainless Steel
(condensate drain)

Movable Duct Plate (Can be mounted within limits of 2.5" (65 mm).)

¼" NPT Coupling

.625 Dia.

"B" Dia. (TYP)

A

A

A

2.5"

(65

mm)

2"/ft (165 mm/m) Pitch

Mounting Nut

Pre-molded High
Temperature Resin Steam Tubelets

Insertion Length

OM-351

Table 9-1: Dispersion Tube Capacities

A

3.25"

(85 mm)

1/8"/ft (10 mm/m) Pitch

DISPERSION TUBE INSTALLATION

Mounting Nut

y

t

i

c

a

p

a

C

e

b

u

T

.

a

i

D

t

u

o

h

t

i

W

n

i

a

r

D

h

t

i

W

n

i

a

r

D

A

B

"

½

1

)

m

m

8

3

(

r

h

/

s

b

l

8

2

)

h

/

g

K

3

1

(

r

h

/

s

b

l

7

5

)

h

/

g

K

6

2

(

"

5

2

.

3

)

m

m

5

8

(

"

1

5

.

1

)

m

m

0

4

(

"

2

)

m

m

0

5

(

r

h

/

s

b

l

7

5

)

h

/

g

K

6

2

(

r

h

/

s

b

l

5

8

)

h

/

g

K

9

3

(

"

0

0

.

5

)

m

m

0

3

1

(

"

3

0

.

2

)

m

m

0

5

(

3.25"

(85 mm)

Summary of Contents for VLC

Page 1: ...E THESE INSTRUCTIONS VAPORSTREAM Models VLC and VLDI ELECTRIC STEAM HUMIDIFIERS Installation Instructions and Maintenance Operations Manual For Toll Free Technical Support Call1 800 328 4447 CUL LISTE...

Page 2: ...ormation differs for the two units it will be noted as such DRI STEEM Humidifier Company VAPORSTREAM Models VLC and VLDI 3 MechanicalSpecificationsandCapacities 4 MechanicalSpecifications 5 VAPORSTREA...

Page 3: ...available for use with these water types The stan dard humidifier can be converted in the field to a VLDI model See below VAPORSTREAM VLDI Option For use with deionized or reverse osmosis water This u...

Page 4: ...6 1 4 4 1 2 7 8 5 6 1 9 7 5 2 7 1 1 3 1 3 3 4 5 7 3 8 8 1 0 5 1 0 5 2 7 1 2 8 0 1 7 8 9 1 2 1 2 4 3 5 5 1 3 1 0 5 2 0 0 2 3 3 3 9 8 2 4 4 1 5 1 1 2 1 1 6 1 6 5 4 7 0 2 3 1 3 3 3 7 6 2 4 4 4 5 8 3 2 9...

Page 5: ...00 560 18 38 465 20 35 515 79 36 237 108 M 18 2 22 00 560 18 38 465 20 35 515 79 36 237 108 M 24 2 22 00 560 18 38 465 20 35 515 79 36 237 108 M 32 2 22 00 560 18 38 465 20 35 515 79 36 237 108 M 42 2...

Page 6: ...00 lbs hr 45 kg hr 150 lbs hr 65 kg hr 200 lbs hr 90 kg hr 250 lbs hr 110 kg hr 285 lbs hr 130 kg hr 60 F 16 C 30 Rise 1 ft 0 5 m 4 ft 1 5 m 6 ft 2 0 m 7 ft 2 5 m 8 ft 2 5 m 9 ft 3 0 m Spread 2 ft 1 0...

Page 7: ...nk may be removed periodically through the front clean out opening Allow space for withdrawal of the tray when install ing the humidifier In some installations an overflow drain pan may be neces sary...

Page 8: ...low Air Handling Unit Casing Humidifier Centered in Air Handling Unit OM 653 6 Mounting In Air Handling Unit Gasketed Access Door Supply Air Duct Set unit level Locate unit so that steam dispersion as...

Page 9: ...d Piping when used Hard piping should have a minimum I D of 1 35 mm A minimum pitch of 2 per foot 165 mm m back to the humidifier must be maintained 90 elbows are not recommended use two 45 elbows one...

Page 10: ...Drain Tube Figure 10 2 Multiple TubewithCondensate Return to Humidifier Dispersion Tube Dispersion Tube Duct Water Seal 5 125 mm approx 13 mm Air Vent 6 150 mm Min 1 38 mm Dia Vapor Hose or Hard Tubin...

Page 11: ...attach the weather cover top and panels C and D which were removed in step 1 6 Check that all bolts are securely fastened 7 Connect steam dispersion device s to the outlet s on thehumidifier 8 Verify...

Page 12: ...duct Identification Label D 2 2 1 e r u g i F r e t t e L t u o l l a C n o i t p i r c s e D t u o l l a C e e r h T s e h c n i e e r h T m m x i S s e h c n i x i S m m e n i N s e h c n i e n i N...

Page 13: ...spersion tubes then slide hose cuffs or slip couplings over header dispersion tube nipples Position the header so dispersion tubes are perpendicular to duct and pitch the header to condensate drain Se...

Page 14: ...al pressure drop in piping hose of 5 12 65 mm W C For developed length add 50 to measured length for pipe fittings Note To minimize lossof humidifier capacity and efficiency it is recommended that tub...

Page 15: ...100 C or greater temperature If not the final three feet one meter connected to the humidifier should be metallic and should not be insulated As part of the fill valve assembly the needle valve restr...

Page 16: ...Clean out Plate Three Probe Level Control and Low Water Cut off Drain Connection Open Drain Air Gap Drain and Water Seal Piping 20 mm by installer Manual or Optional Electric Drain Valve Water Supply...

Page 17: ...ng codes and the enclosed VAPORSTREAM VLC wiring diagram Caution Only qualified electrical personnel should perform start up procedure ControlSystem For start up instructions see the operations and ma...

Page 18: ...le For cleaning piping disconnect and flush out If mineral deposits have restricted the flow replace piping SummerMaintenance After the humidification season a complete inspection and cleaning of the...

Page 19: ...ix Heater 167720 TAB 2 Cover Nine Heater 167725 TAB 2 Cover Twelve Heater 167730 TAB 3 Cover Heater Louvered 167740 TAB 4 Knob T Handled Utility 700725 5 Heater 409600 TAB 6 Gasket Cover 160691 TAB 7...

Page 20: ...7 Clean Out Plate 165472 8 Gasket Clean Out Plate 308225 9 Switch Door Interlock 408475 10 Thermal Cut Out 409560 001 11 Valve Ball Manual Drain 505000 001 12 Float Valve Assembly 505210 13 DI Housin...

Page 21: ...21 DATE INSPECTED PERSONNEL OBSERVATION ACTION PERFORMED MAINTENANCE SERVICE RECORD...

Page 22: ...22 DATE INSPECTED PERSONNEL OBSERVATION ACTION PERFORMED MAINTENANCE SERVICE RECORD...

Page 23: ...tten consent of DRI STEEM or if such products have been subject to accident misuse mishandling tampering negligence or improper maintenance Any warranty claim must be submitted to DRI STEEM in writing...

Page 24: ...hangewithoutnotice DRI STEEM RAPID SORB STS LTS VAPOR LOGIC and VAPOR LOGIC2 are Registered Trademarks of the DRI STEEM Humidifier Company TEFLON is a Registered Trademark of Dupont 14949TechnologyDri...

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