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22

Problem

Cause

Solution

Spray gun stopped spraying.

Suction tube is leaking.

Tighten the suction tube connection. 
Inspect the tube for cracks or vacuum 
leaks.

Nozzle Spray Tip is clogged.

Unclog the Nozzle Spray Tip.

Paint runs down the wall or sags. Coat is going on too thick.

Move the gun faster.

Choose a Nozzle Spray Tip with a 
smaller orifice.

Choose a Nozzle Spray Tip with a wider 
fan.

Ensure a sufficient distance (1-foot or 
30cm) from the gun to the painted 
surface.

Coverage is too thin or sprayed 
paint is inadequate.

Coat is going on too thin.

Move the gun slower.

Choose a Nozzle Spray Tip with a larger 
orifice.

Choose a Nozzle Spray Tip with a 
narrower fan.

Ensure a sufficient distance (1-foot or 
30cm) from the gun to the painted 
surface.

Fan pattern varies dramatically 
while spraying.
OR
Sprayer does not turn on 
promptly when resuming 
spraying.

Pressure Control Knob is worn 
and causing excessive pressure 
variation.

Have the sprayer serviced by a qualified 
repair person.

Cannot trigger the spray gun.

Spray gun trigger lock is locked.

Rotate the trigger safety lever to the unlock 
position.

Paint is coming out of the 
pressure control knob.

Pressure Control Knob is worn.

Have the sprayer serviced by a qualified 
repair person.

Spray/Prime valve  actuates 
automatically relieving pressure 
through the Output Prime Tube.

System is over-pressurized.

Have the sprayer serviced by a qualified 
repair person.

Paint leaks down the outside of 
the pump.

Pump packing seals have worn.

Replace pump packing seals.

Motor is hot and runs 
intermittently. Motor 
automatically shuts off due to 
excessive heat.
Damage can occur if cause is not 
corrected.

Vent holes in motor enclosure 
are plugged or sprayer is 
covered.

Keep vent holes clear of obstructions and 
overspray, and keep the sprayer 
uncovered and open to air.

Extension cord is too long or not 
heavy enough gauge.

Replace the extension cord with a 12 AW G 
cord.

Unregulated electrical generator 
being used has excessive 
voltage.

Use an electrical generator with a proper 
voltage regulator. Sprayer requires a 
120VAC, 60Hz,  1500-W att generator.

V0.1

19802

Summary of Contents for 19802

Page 1: ...anual 19802 READ AND UNDERSTAND THIS INSTRUCTION MANUAL PRIOR TO USING THIS PRODUCT FAILURE TO DO SO MAY RESULT IN SERIOUS INJURY OR DEATH WARNING V0 1 3157992 Keep this instruction manual for future...

Page 2: ...he safety instructions provided in this manual are not intended to cover all possible conditions and practices that may occur when operating maintaining and cleaning power equipment Always use common...

Page 3: ...e to follow the warnings and instructions may result in electric shock fire explosion and or serious injury SAVE ALL WARNINGS AND INSTRUCTIONS FOR FUTURE REFERENCE The term power tool in the warnings...

Page 4: ...fixed location applications such as factories or paint shops Follow all applicable federal state or provincial regulations and comply to NFPA 33 and OSHA requirements if used in these applications WA...

Page 5: ...es when choosing a solvent pail for flushing Use only conductive metal pails placed on a grounded surface such as concrete Do not place the pail on a nonconductive surface such as paper or cardboard C...

Page 6: ...ways review the MSDS and know the specific hazards for the fluid you are using Do not exceed the maximum working pressure or temperature rating of the lowest rated system component WARNING Use fluids...

Page 7: ...PRAY TIP P N FUNNEL Q NOZZLE TIP GUARD HANDLE V GUN INLET PORT B D E F ON OFF SWITCH PRESSURE CONTROL KNOB OUTPUT PORT SPRAY PRIME SWITCH G J K PUMP MOTOR SUCTION TUBE INLET SCREEN A SPRAYER HANDLE C...

Page 8: ...al operation is with the arrow pointed outwards and away from the gun Unclogging the nozzle is done by turning the Nozzle Spray Tip so the arrow is pointing inwards towards the gun Normal Unclogging P...

Page 9: ...ate the trigger several times until pressure within the hose has been relieved 7 Leave the Prime Spray switch in the Prime position until you are ready to spray again 8 If you suspect the spray tip or...

Page 10: ...ard B Nozzle Tip Guard Retaining Nut C Metal Seat with Rubber Gasket D Nozzle Spray Tip 5 Use the Nozzle Spray Tip to install the Metal Seat with Rubber Gasket into the Nozzle Tip Guard 6 Install the...

Page 11: ...raying the water based material If changing from water based spraying to oil based spraying flush the system thoroughly with compatible oil based flushing solvent or mineral oil first The solvent flow...

Page 12: ...let Screen K from the pail that contains water or flushing solvent step 3 and insert into the container that holds the paint you will be using Power On 9 Turn the ON OFF Power Switch B ON 10 Paint wil...

Page 13: ...ooth and even consistencyis achieved 4 On a scrap piece of scrap material spray a test patch and asses the speed of the stroke required for the pressure setting Lower pressure will require a slower sp...

Page 14: ...dding another coat Avoid stopping and starting which will result in a patchy finish Start on one edge of a surface and finish just past the opposite edge Avoid stopping in the middle of a surface whic...

Page 15: ...of the pail to maintain ground continuity of the gun and pail then operate the trigger several times to clear the clog 6 Disengage the Trigger Lock S Locked 8 Release the trigger and engage the Trigg...

Page 16: ...neral Turpentine Paint Thinner CLEANING THE SPRAYER 1 Start cleaning the sprayer IMMEDIATELY after use by following the PRESSURE RELIEF PROCEDURE on 9 2 Use a wrench to remove the Nozzle Tip Guard Q a...

Page 17: ...lace with a new Inlet Screen CLEANING THE SPRAY GUN 4 Use a pair of wrenches and remove the Inlet Port V from the gun 5 Move the handle guard out of the way and use a wrench to remove the Handle T fro...

Page 18: ...tput Tube H Prime 5 Set the Spray Prime Switch F to the Spray Position 6 Set the Pressure Control Knob D to the Low Spray position 7 Use a rag to cover the Output Port E Power ON for 5s then OFF 8 Pla...

Page 19: ...ct the internal drive parts of the sprayer from water Openings in the cover allow for air cooling of both the mechanical parts and electronics If water enters these openings the sprayer may malfunctio...

Page 20: ...ting to see if the motor will start If paint has hardened in the sprayer the pump packing seals valves drivetrain and or pressure switch will need to be replaced Have the sprayer serviced by a qualifi...

Page 21: ...clockwise to increase pressure setting Nozzle Spray Tip is clogged Unclog the Nozzle Spray Tip Spray gun filter is clogged Clean or replace the filter in the spray gun Nozzle Spray Tip is too large o...

Page 22: ...iced by a qualified repair person Cannot trigger the spray gun Spray gun trigger lock is locked Rotate the trigger safety lever to the unlock position Paint is coming out of the pressure control knob...

Page 23: ...23 PARTS DIAGRAM 19802 V0 1...

Page 24: ...13 Cluster Gear 46 Inlet Spring 79 Piston 14 Thread Protector 47 Steel Ball 12 7 80 Lock Sleeve 15 Discharge Valve Seat 48 Inlet Seal 81 Reinforced Seal 16 O ring 10 x 8 49 Inlet Washer 82 White Seal...

Page 25: ...25 NOTES 19802 V0 1...

Page 26: ...26 NOTES V0 1 19802...

Page 27: ...27 NOTES 19802 V0 1...

Page 28: ...dent or the damage is due to use of the product after partial failure or use with improper accessories Warranty does not apply to accessory items Seller will not be liable for labor charges loss or da...

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