background image

19

MAINTENANCE & REPAIR

DAILY MAINTENANCE

Equipment life is directly related to the quality of 
maintenance. Follow these guidelines to ensure a long 
equipment life.

Always follow the cleaning procedure immediately 
after use. Paint or water left in the equipment will 
cause blockages or corrosion which will make the 
unit stop working.

Use the Pressure Relief Procedure when shutting 
down, adjusting, performing maintenance or repair.

Ensure you or other operators have read and 
understand this manual prior to using the 
equipment.

Coil the High-Pressure hose after cleaning to 
prevent damage.

Periodically add multi-purpose light machine oil 
such as sewing machine oil or ISO 22 oil to the 
sprayer, as described in the section titled Storing 
the Sprayer, if being stored for a long period.

REPAIR

• Have your power tool serviced by a qualified repair 

person using only identical replacement parts. This 
will ensure that the safety of the power tool is 
maintained.

• Keep all screws, nuts, washers, gaskets, and 

electrical fittings removed during repair. These parts 
are usually not provided with replacement kits.

• Review the section titled Troubleshooting to help 

identifying any issue.

• Do not operate the sprayer without the motor shroud 

in place. Replace if damaged. The motor shroud 
directs cooling air around the motor to prevent 
overheating and insulates the control board to 
prevent accidental shock.

Do not run the sprayer dry for more than 30 seconds. Doing so could damage the pump packing 
seals.

Protect the internal drive parts of the sprayer from water. Openings in the cover allow for air 
cooling of both the mechanical parts and electronics. If water enters these openings, the sprayer 
may malfunction or be permanently damaged.

Prevent corrosion or freezing of the pump to avoid damage. Fluids that freeze within the sprayer or 
High-Pressure hose will cause permanent damage. Always store the sprayer with a 

multi-purpose 

light machine oil such as sewing machine oil or ISO 22 oil added to the sprayer pump as 
described in the section titled Storing the Sprayer.

!

CAUTION

SPRAY TIP SELECTION

Spray tips are numbered so that:

The first digit, when multiplied by two, gives the spray width in inches (with the spray tip 1-foot (30cm) away from 
the surface being sprayed).

The last two digits specify the orifice size in thousands of an inch (Note: a larger orifice increases paint flow).

The following are recommended spray tip orifice sizes for varying types of coating material:

Lacquer & Stain

: 0.007” – 0.013”

Enamel:

0.011” – 0.015”

Acrylic

: 0.015” – 0.021”

NOZZLE  SPRAY TIP SELECTION CHART

Orifice  Size (Inches)

S

p

ra

y

 W

id

th

 (

In

c

h

e

s

)

0.007” 0.009” 0.011” 0.013” 0.015” 0.017” 0.019” 0.021” 0.023” 0.025” 0.027” 0.029” 0.031” 0.033” 0.035”

2-4

107

109

111

113

115

117

119

121

129

4-6

209

211

213

215

217

219

221

225

227

229

231

235

6-8

307

309

311

313

315

317

319

321

323

325

327

329

331

333

335

8-10

409

411

413

415

417

419

421

423

425

427

429

431

433

435

10-12

509

511

513

515

517

519

521

523

525

527

529

531

533

535

12-14

609

611

613

615

617

619

621

623

625

627

629

631

633

635

14-16

711

713

715

717

719

721

723

725

727

729

731

733

735

16-18

813

815

817

819

821

823

825

827

829

831

833

835

18-20

923

927

931

933

935

19802

V0.1

Summary of Contents for 19802

Page 1: ...anual 19802 READ AND UNDERSTAND THIS INSTRUCTION MANUAL PRIOR TO USING THIS PRODUCT FAILURE TO DO SO MAY RESULT IN SERIOUS INJURY OR DEATH WARNING V0 1 3157992 Keep this instruction manual for future...

Page 2: ...he safety instructions provided in this manual are not intended to cover all possible conditions and practices that may occur when operating maintaining and cleaning power equipment Always use common...

Page 3: ...e to follow the warnings and instructions may result in electric shock fire explosion and or serious injury SAVE ALL WARNINGS AND INSTRUCTIONS FOR FUTURE REFERENCE The term power tool in the warnings...

Page 4: ...fixed location applications such as factories or paint shops Follow all applicable federal state or provincial regulations and comply to NFPA 33 and OSHA requirements if used in these applications WA...

Page 5: ...es when choosing a solvent pail for flushing Use only conductive metal pails placed on a grounded surface such as concrete Do not place the pail on a nonconductive surface such as paper or cardboard C...

Page 6: ...ways review the MSDS and know the specific hazards for the fluid you are using Do not exceed the maximum working pressure or temperature rating of the lowest rated system component WARNING Use fluids...

Page 7: ...PRAY TIP P N FUNNEL Q NOZZLE TIP GUARD HANDLE V GUN INLET PORT B D E F ON OFF SWITCH PRESSURE CONTROL KNOB OUTPUT PORT SPRAY PRIME SWITCH G J K PUMP MOTOR SUCTION TUBE INLET SCREEN A SPRAYER HANDLE C...

Page 8: ...al operation is with the arrow pointed outwards and away from the gun Unclogging the nozzle is done by turning the Nozzle Spray Tip so the arrow is pointing inwards towards the gun Normal Unclogging P...

Page 9: ...ate the trigger several times until pressure within the hose has been relieved 7 Leave the Prime Spray switch in the Prime position until you are ready to spray again 8 If you suspect the spray tip or...

Page 10: ...ard B Nozzle Tip Guard Retaining Nut C Metal Seat with Rubber Gasket D Nozzle Spray Tip 5 Use the Nozzle Spray Tip to install the Metal Seat with Rubber Gasket into the Nozzle Tip Guard 6 Install the...

Page 11: ...raying the water based material If changing from water based spraying to oil based spraying flush the system thoroughly with compatible oil based flushing solvent or mineral oil first The solvent flow...

Page 12: ...let Screen K from the pail that contains water or flushing solvent step 3 and insert into the container that holds the paint you will be using Power On 9 Turn the ON OFF Power Switch B ON 10 Paint wil...

Page 13: ...ooth and even consistencyis achieved 4 On a scrap piece of scrap material spray a test patch and asses the speed of the stroke required for the pressure setting Lower pressure will require a slower sp...

Page 14: ...dding another coat Avoid stopping and starting which will result in a patchy finish Start on one edge of a surface and finish just past the opposite edge Avoid stopping in the middle of a surface whic...

Page 15: ...of the pail to maintain ground continuity of the gun and pail then operate the trigger several times to clear the clog 6 Disengage the Trigger Lock S Locked 8 Release the trigger and engage the Trigg...

Page 16: ...neral Turpentine Paint Thinner CLEANING THE SPRAYER 1 Start cleaning the sprayer IMMEDIATELY after use by following the PRESSURE RELIEF PROCEDURE on 9 2 Use a wrench to remove the Nozzle Tip Guard Q a...

Page 17: ...lace with a new Inlet Screen CLEANING THE SPRAY GUN 4 Use a pair of wrenches and remove the Inlet Port V from the gun 5 Move the handle guard out of the way and use a wrench to remove the Handle T fro...

Page 18: ...tput Tube H Prime 5 Set the Spray Prime Switch F to the Spray Position 6 Set the Pressure Control Knob D to the Low Spray position 7 Use a rag to cover the Output Port E Power ON for 5s then OFF 8 Pla...

Page 19: ...ct the internal drive parts of the sprayer from water Openings in the cover allow for air cooling of both the mechanical parts and electronics If water enters these openings the sprayer may malfunctio...

Page 20: ...ting to see if the motor will start If paint has hardened in the sprayer the pump packing seals valves drivetrain and or pressure switch will need to be replaced Have the sprayer serviced by a qualifi...

Page 21: ...clockwise to increase pressure setting Nozzle Spray Tip is clogged Unclog the Nozzle Spray Tip Spray gun filter is clogged Clean or replace the filter in the spray gun Nozzle Spray Tip is too large o...

Page 22: ...iced by a qualified repair person Cannot trigger the spray gun Spray gun trigger lock is locked Rotate the trigger safety lever to the unlock position Paint is coming out of the pressure control knob...

Page 23: ...23 PARTS DIAGRAM 19802 V0 1...

Page 24: ...13 Cluster Gear 46 Inlet Spring 79 Piston 14 Thread Protector 47 Steel Ball 12 7 80 Lock Sleeve 15 Discharge Valve Seat 48 Inlet Seal 81 Reinforced Seal 16 O ring 10 x 8 49 Inlet Washer 82 White Seal...

Page 25: ...25 NOTES 19802 V0 1...

Page 26: ...26 NOTES V0 1 19802...

Page 27: ...27 NOTES 19802 V0 1...

Page 28: ...dent or the damage is due to use of the product after partial failure or use with improper accessories Warranty does not apply to accessory items Seller will not be liable for labor charges loss or da...

Reviews: