Vaper 19802 Instruction Manual Download Page 20

20

Problem

Cause

Solution

Power switch is on, and sprayer 
is plugged in, but motor does not 
run, and pump does not cycle.

Pressure Control Knob is set at 
zero pressure.

Turn Pressure Control Knob clockwise to 
increase pressure setting.

Motor or control is damaged.

Have the sprayer serviced by a qualified 
repair person.

Electric outlet is not providing 
power.

Try a different outlet or test the outlet 
with another appliance or circuit tester.

Reset the circuit breaker or replace the 
fuse.

Extension cord is damaged.

Replace the extension cord.

Sprayer electric cord is 
damaged.

Unplug the sprayer cord and check for 
broken insulation or wires. Replace if 
damaged.

Paint and/or water is frozen or 
has hardened in the pump.

Unplug the sprayer from the outlet. If 
frozen, do not try to start the sprayer 
until it is completely thawed or the motor, 
control board, and/or drivetrain will be 
permanently damaged.

Ensure the power switch is OFF, place 
the sprayer in a warm area for several 
hours, then plug in the power cord and 
turn the sprayer ON. Slowly increase 
pressure setting to see if the motor will 
start.
If paint has hardened in the sprayer, the 
pump packing seals, valves, drivetrain, 
and/or pressure switch will need to be 
replaced. Have the sprayer serviced by a 
qualified repair person.

Pump does not prime.

Spray/Prime Switch is in Spray 
position.

Turn Spray/Prime Switch to Prime position 
(pointing down)

Inlet screen is clogged, or 
suction tube is not immersed.

Clean debris from inlet screen and make 
sure the suction tube is immersed in fluid.

Pump was not primed with water 
or solvent based flushing fluid.

Remove suction tube from paint. Prime the 
pump with the correct flushing fluid.

Inlet valve check ball is stuck.

Remove the suction tube and place a 
pencil into the inlet section to dislodge the 
ball, allowing the pump to prime properly.

Inlet valve check ball or seat is 
dirty.

Remove inlet fitting. Clean or replace the 
ball and seat.

Outlet check ball or seat is dirty.

Remove the outlet fitting. Clean or replace 
the ball and seat.

Suction tube is leaking.

Tighten the suction tube connection. 
Inspect for cracks or vacuum leaks.

Fluids are viscous or sticky.

Some fluids may prime faster if the Power 
Switch is momentarily turned off so the 
pump can slow and stop. Repeat several 
times if necessary.

TROUBLESHOOTING

V0.1

19802

Summary of Contents for 19802

Page 1: ...anual 19802 READ AND UNDERSTAND THIS INSTRUCTION MANUAL PRIOR TO USING THIS PRODUCT FAILURE TO DO SO MAY RESULT IN SERIOUS INJURY OR DEATH WARNING V0 1 3157992 Keep this instruction manual for future...

Page 2: ...he safety instructions provided in this manual are not intended to cover all possible conditions and practices that may occur when operating maintaining and cleaning power equipment Always use common...

Page 3: ...e to follow the warnings and instructions may result in electric shock fire explosion and or serious injury SAVE ALL WARNINGS AND INSTRUCTIONS FOR FUTURE REFERENCE The term power tool in the warnings...

Page 4: ...fixed location applications such as factories or paint shops Follow all applicable federal state or provincial regulations and comply to NFPA 33 and OSHA requirements if used in these applications WA...

Page 5: ...es when choosing a solvent pail for flushing Use only conductive metal pails placed on a grounded surface such as concrete Do not place the pail on a nonconductive surface such as paper or cardboard C...

Page 6: ...ways review the MSDS and know the specific hazards for the fluid you are using Do not exceed the maximum working pressure or temperature rating of the lowest rated system component WARNING Use fluids...

Page 7: ...PRAY TIP P N FUNNEL Q NOZZLE TIP GUARD HANDLE V GUN INLET PORT B D E F ON OFF SWITCH PRESSURE CONTROL KNOB OUTPUT PORT SPRAY PRIME SWITCH G J K PUMP MOTOR SUCTION TUBE INLET SCREEN A SPRAYER HANDLE C...

Page 8: ...al operation is with the arrow pointed outwards and away from the gun Unclogging the nozzle is done by turning the Nozzle Spray Tip so the arrow is pointing inwards towards the gun Normal Unclogging P...

Page 9: ...ate the trigger several times until pressure within the hose has been relieved 7 Leave the Prime Spray switch in the Prime position until you are ready to spray again 8 If you suspect the spray tip or...

Page 10: ...ard B Nozzle Tip Guard Retaining Nut C Metal Seat with Rubber Gasket D Nozzle Spray Tip 5 Use the Nozzle Spray Tip to install the Metal Seat with Rubber Gasket into the Nozzle Tip Guard 6 Install the...

Page 11: ...raying the water based material If changing from water based spraying to oil based spraying flush the system thoroughly with compatible oil based flushing solvent or mineral oil first The solvent flow...

Page 12: ...let Screen K from the pail that contains water or flushing solvent step 3 and insert into the container that holds the paint you will be using Power On 9 Turn the ON OFF Power Switch B ON 10 Paint wil...

Page 13: ...ooth and even consistencyis achieved 4 On a scrap piece of scrap material spray a test patch and asses the speed of the stroke required for the pressure setting Lower pressure will require a slower sp...

Page 14: ...dding another coat Avoid stopping and starting which will result in a patchy finish Start on one edge of a surface and finish just past the opposite edge Avoid stopping in the middle of a surface whic...

Page 15: ...of the pail to maintain ground continuity of the gun and pail then operate the trigger several times to clear the clog 6 Disengage the Trigger Lock S Locked 8 Release the trigger and engage the Trigg...

Page 16: ...neral Turpentine Paint Thinner CLEANING THE SPRAYER 1 Start cleaning the sprayer IMMEDIATELY after use by following the PRESSURE RELIEF PROCEDURE on 9 2 Use a wrench to remove the Nozzle Tip Guard Q a...

Page 17: ...lace with a new Inlet Screen CLEANING THE SPRAY GUN 4 Use a pair of wrenches and remove the Inlet Port V from the gun 5 Move the handle guard out of the way and use a wrench to remove the Handle T fro...

Page 18: ...tput Tube H Prime 5 Set the Spray Prime Switch F to the Spray Position 6 Set the Pressure Control Knob D to the Low Spray position 7 Use a rag to cover the Output Port E Power ON for 5s then OFF 8 Pla...

Page 19: ...ct the internal drive parts of the sprayer from water Openings in the cover allow for air cooling of both the mechanical parts and electronics If water enters these openings the sprayer may malfunctio...

Page 20: ...ting to see if the motor will start If paint has hardened in the sprayer the pump packing seals valves drivetrain and or pressure switch will need to be replaced Have the sprayer serviced by a qualifi...

Page 21: ...clockwise to increase pressure setting Nozzle Spray Tip is clogged Unclog the Nozzle Spray Tip Spray gun filter is clogged Clean or replace the filter in the spray gun Nozzle Spray Tip is too large o...

Page 22: ...iced by a qualified repair person Cannot trigger the spray gun Spray gun trigger lock is locked Rotate the trigger safety lever to the unlock position Paint is coming out of the pressure control knob...

Page 23: ...23 PARTS DIAGRAM 19802 V0 1...

Page 24: ...13 Cluster Gear 46 Inlet Spring 79 Piston 14 Thread Protector 47 Steel Ball 12 7 80 Lock Sleeve 15 Discharge Valve Seat 48 Inlet Seal 81 Reinforced Seal 16 O ring 10 x 8 49 Inlet Washer 82 White Seal...

Page 25: ...25 NOTES 19802 V0 1...

Page 26: ...26 NOTES V0 1 19802...

Page 27: ...27 NOTES 19802 V0 1...

Page 28: ...dent or the damage is due to use of the product after partial failure or use with improper accessories Warranty does not apply to accessory items Seller will not be liable for labor charges loss or da...

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