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                                                          General Information

TruSine 4.5 kW Inverter

Page 25

Owner’s Manual

6.4  Battery Terminology and Ratings

Batteries used for automotive applications generally are lead-acid storage batteries. They can be separated
into two categories according to their use: engine cranking batteries and deep cycle batteries. The engine
cranking battery is specifically designed to supply hundreds of amps for a short period of time to start an
engine. Cranking an engine usually uses a small portion of the battery's total capacity and once the engine is
running, the battery is quickly recharged by the engine's alternator. The deep cycle battery is specifically
designed to deliver current for extended periods of time and can be almost totally discharged before
recharging. 

The "deep cycle" lead-acid battery is designed to withstand the deep discharge/recharge cycling that is typical
of most inverter installations.  These batteries are available in the "maintenance free" style where the electrolyte
does not need to be checked or replenished and they also are available in the gelled electrolyte style or "Gel
Cells".  Deep cycle batteries are generally advertised for use in recreational vehicles or boats and are
sometimes referred to as RV or marine batteries.

Battery Council International (BCI) is a voluntary industry organization which has helped to standardize battery
ratings.  Ratings in use at this date are:

CCA  (Cold Cranking Amperes):  Rating in amps a battery cold soaked at 0°F or –20°F will carry for 30

seconds and maintain a minimum terminal voltage of 7.2.

MCA  (Marine Cranking Amperes):  Rating in amps a battery cold soaked at 30°F will carry for 30 seconds

and maintain a minimum terminal voltage of 7.2.

RC  (Reserve Capacity):  Rating in minutes a battery will carry a 25 amp load at 80°F and maintain a

minimum terminal voltage of 10.5.

AH  (Amp Hour):  At the “20 Hour Rate”, also called the C Rate, a battery having a 100 AH rating must

carry a 5 amp load for 20 hours (100AH ÷ 20 hours = 5 amps) and maintain a terminal voltage of
10.5 at 80°F. (Two 100AH 12volt batteries connected in series provides 100AH at 24 volts. Two 100
AH 12volt batteries connected in parallel provides 200 AH at 12 volts.).

CCA and MCA are used for sizing an engine cranking battery and have no bearing on a battery's cycling ability.
RC is a rating given to cranking batteries to provide an idea of how long a vehicle could be driven if the vehicle
charging system were to fail.

The most important and probably least understood battery capacity rating is the ampere-hour. One simple
reason the AH rating is misunderstood is that a battery rated at 100 AH cannot always deliver 100 AH.  The
underlying reason is the efficiency with which the battery converts its chemical energy into electric energy.  The
AH capacity of a battery is affected in the following ways:

Discharge rate: A battery becomes less efficient as the discharge current increases.  For example, a typical
100 AH battery is specified to be able to deliver 5 amps for a period of 20 hours.  If the discharge current were
increased to 25 amps, the capacity will be reduced to approximately 75 AH (25 amps x 3 hours = 75 AH).

Operating temperature: A battery becomes less efficient at lower temperatures.  Most battery manufacturers
specify the battery AH capacity at 80° F.  At a temperature of 32° F, the same battery will have only about 65%
of its rated capacity even though it may be fully charged.  At a temperature of 0° F, a battery's capacity will be
reduced to about 40% of its rated capacity.

Battery age: As a battery is used, the active material on the battery plates will gradually deteriorate and become
useless.  As the battery gets older, there will be less and less useful material left on the plates and the
operating time will become noticeably shorter.  A battery will age faster (loose active material from its plates
faster) if it is deeply discharged regularly, if it is left in a discharged state for extended periods of time, or if it is
repeatedly overcharged.

Series and/or Parallel Connected Batteries: Up to this point we have spoken of the battery as if it were a single
battery.  In some cases this may be true, but in general, the battery may be made up of several individual
batteries electrically connected together to form a "Bank" of batteries.  Batteries can be connected in series,
parallel, or a combination of series and parallel as long as all of the batteries in the bank are of equal ratings,
are from the same manufacturer, and are the same age.  Old and new batteries should never be mixed in the
same battery bank.  Mixed batteries will result in accelerated battery failure due to the unequal discharge and
recharge rates.

A series connection is where two or more batteries are connected positive (+) to negative (-). The total voltage

Summary of Contents for TruSine 4500 TSC24-4500

Page 1: ...Owner s Manual TruSine 4 5 kW Inverter Page 1 Owner s Manual TruSine 4500 4 5 kW Inverter Charger System 4 5 kW Power Inverter Models TSC24 4500 TSC24 4500D Owner s Manual D98771 Rev B...

Page 2: ...TruSine 4500 TruSine 4 5 kW Inverter Page 2 Owners Manual Notes...

Page 3: ...ING 18 4 3 SYSTEM ON INDICATOR 18 4 4 BATTERY TEMPERATURE SENSOR PORT 18 4 5 V NET PORT TSR 2 REMOTE CONTROL PORT 18 4 6 SERIAL INTERFACE PORT 18 4 7 INVERTER OUTPUT CIRCUIT BREAKER 18 4 8 SYSTEM ON O...

Page 4: ...TruSine Remote Control Panel operator s interface which utilizes a high speed data highway to connect one or more TSR 2 units to the inverter INVERTER CHARGER MICROPROCESSOR CONTROLLER AUTOMATIC AC TR...

Page 5: ...a variety of protection interlocks system fault detection reporting recovery storage of system data parameters and high speed data communications to the optional TSR 2 Remote Control Panel System pro...

Page 6: ...15 watts 62 8 63 1 30 watts 72 6 71 2 60 watts 62 6 75 2 100 watts 72 3 71 7 400 watts 88 5 88 3 1100 watts 91 3 92 2 1500 watts 90 6 90 7 2000 watts 89 4 89 50 3200 watts 86 2 86 7 3900 watts 83 7 8...

Page 7: ...uto restart will restart the inverter after battery voltage rises above the Low Battery Warning setpoint High Battery The inverter will shut OFF if battery voltage rises above the High Battery setpoin...

Page 8: ...switch to DISABLED at the end of the Equalize Charge Cycle During the Equalize Cycle the battery is charged at the Absorption Charge Amps setpoint and the Equalize Voltage setpoint The Equalize Charg...

Page 9: ...AC Input frequency and battery voltage In the normal mode of operation Solar Mode OFF the Automatic Transfer Switch will automatically accept in tolerance Aux AC input power whenever it is available w...

Page 10: ...taller to adjust the system operation factory setpoints and allows the user to monitor and control in detail the TruSine Inverter Charger operation The TSR 2 connects to the inverter at the V NET Port...

Page 11: ...OFF Battery Temp Coefficient Same Same 0 25 5 4 0 mV C Cell Battery Charger Battery Temp Shut Down Same Same 0 255 50 C Gen Start Mode Same Same ON OFF ON Gen Start Batt Voltage Same Same 20 0 25 0 22...

Page 12: ...rom the Control Menu INVERTER ENABLED disabled MENU ESC PUSH TO SCROLL UP PUSH TO ENABLE PUSH TO GO BACK ONE MENU LEVEL PUSH TO RETURN TO MAIN MENU PUSH TO DISABLE PUSH TO SCROLL DOWN SHOWN ENABLED Ad...

Page 13: ...p Initial Display Push any button to enter main menu TSR 2 A88769 A MAIN MENU Ref Step Display Function Action 1 BSCONTROL Selects the BASIC CONTROL submenu Go to Step 10 2 MONITOR Selects the MONITOR...

Page 14: ...ttery Status Displays if battery is within operating range Go to 38 GOOD within high and low battery setpoints 38 Batt Temperature Displays battery temperature if optional Go to 31 XXX C battery tempe...

Page 15: ...left upper right Step 61 if not Go to Step 6 61 ADVANCED CONTROL Selects ADVANCED CONTROL submenu Go to Step 70 62 COMMUNICATIONS Selects the COMMUNICATIONS submenu Go to Step 90 ADVANCED CONTROL Men...

Page 16: ...point 85 Gen Start Mode Allows Gen Start to operate automatically ON Go to Step 86 on OFF or turns Gen Start OFF 86 GenStart Volts Adjusts battery voltage setpoint at which the Go to Step 87 XX XX VDC...

Page 17: ...wn setpoint will shut down system 3 Battery Low Battery voltage is below Low Battery Warning setpoint and soon will reach Low Battery Shutdown setpoint 4 Current Limit Inverter AC output amps are at t...

Page 18: ...180 degrees out of phase and cannot be tied together The unit may be damaged if the AC input power is not 180 degrees out of phase Examples of unacceptable power are two phases from a three phase gen...

Page 19: ...es 102 mm should be maintained on all sides of the unit WARNING Risk of fire or explosion The inverter must not be mounted in fuel storage areas battery compartments or other areas hazardous locations...

Page 20: ...ion The DC input terminals are located in the field wiring compartment located at the front right side of the unit and accessed from the top The connections are compression terminals which require a s...

Page 21: ...sed for the AC output The AC transfer switch is rated 30 amps at 120 volts Use input wire up to 6 AWG sized to suit the AC input source The AC output wire should be the same size as the AC input wire...

Page 22: ...try on the right side Step 2 Route the data cable from the remote panel mounting area to the inverter Step 3 Plug the data cable into the RJ 11 modular jack labeled V NET on the front of the inverter...

Page 23: ...peak voltage and smooth voltage transitions no square wave components Such inverters are the most costly of the three inverter types because they contain additional electronics to produce the require...

Page 24: ...nstructions from a specific battery or other equipment manufacturer Vanner recommends that those manufacturer s recommendations be followed 6 3 DC Power Consumption An inverter takes in DC power and p...

Page 25: ...cling ability RC is a rating given to cranking batteries to provide an idea of how long a vehicle could be driven if the vehicle charging system were to fail The most important and probably least unde...

Page 26: ...4 the DC current draw from the battery does not exceed 1 3 the C rate for any length of time Follow the steps listed below to find the AH capacity required for your application Step 1 Make a list of...

Page 27: ...Battery Charging Guidelines CAUTION The following information on battery charger setup adjustments should be used as guidelines only Vanner strongly recommends that you contact the manufacturer of you...

Page 28: ...General Information TruSine 4 5 kW Inverter Page 28 Owners Manual Mode See TSR 2 Remote Control Panel operation...

Page 29: ...re no other warranties that extend beyond those described on the face of this warranty Some states do not allow limitation on how long an implied warranty lasts so the above limitations may not apply...

Page 30: ...W Inverter Page 30 Owners Manual Vanner Power Group 4282 Reynolds Drive Hilliard Ohio 43026 1 800 AC POWER 1 800 227 6937 Tel 614 771 2718 Fax 614 771 4904 www vanner com e mail pwrsales vanner com Ma...

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