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                                                                          Installation

TruSine 4.5 kW Inverter

Page 22

Owners Manual

input/output terminal strip. Identify the lower terminals labeled “AC Output”. Insert the field wires
through the lower strain relief into the AC wiring compartment. Tighten the strain relief. Connect the
field wires to the proper AC output terminals.

Step 2:  Connect AC Input. Identify the terminal strip’s upper terminals labeled “AC Input”. Insert the field

wires through the upper strain relief into the AC wiring compartment. Tighten the strain relief.
Connect the field wires to the proper AC input terminals. Replace the AC wiring compartment cover.

Step 3:  Connect Bonding Lug. Use a #8 AWG or larger copper conductor to connect the chassis bonding lug

to the chassis of the vehicle, the installation’s grounding system, or to earth ground.

Step 4:  Verify Installation. Verify all connections are tight and secure for maximum performance.

5.4  TSR-2 TruSine Remote Control Panel Installation

Unpacking the Optional TSR-2 TruSine Remote Control Panel

Inspect the shipping container and equipment for loose, damaged, or missing parts.  If any damage is found,
immediately notify the freight carrier.

Installing the TSR-2 TruSine Remote Control Panel

The TSR-2 TruSine Remote Control Panel may be located near the inverter or at a convenient remote location.
 The unit is supplied with a 25’ long twisted data cable with a 6-pin RJ-11 connector at each end.

Step 1:

Locate a suitable clean dry location for installation. The TSR-2 front panel is 6½ wide x 5¼ high. The

back housing is 5¾ wide x 4½ high x 1¾” deep with cable entry on the right side.

Step 2:  Route the data cable from the remote panel mounting area to the inverter.

Step 3:  Plug the data cable into the RJ-11 modular jack labeled “V-NET” on the front of the inverter.

Step 4:  Plug the data cable into the RJ-11 modular jack on right side of the TSR-2.

Step 5:  Mount the TSR-2 Remote Panel using four #8 screws (not included).

5.5  System Start-up and Testing

Step 1:

Completely install the TruSine 4500 Inverter/Charger following the system design considerations and

instructions provided previously in this manual.

Step 2:

Place the System On/Off switch located on the front of the inverter in the OFF position.

Step 3:

Verify that the external GFCI breaker is reset and connect an AC load, such as a 100-Wattlight.

Step 4:

Turn ON the battery DC power to the inverter.

Step 5:

Turn ON the AC shore power (or generator) to supply the AC input power to the system.

Step 6:

Place the System On/Off switch located on the front of the inverter to the ON position.

Step 7:

The green Power On LED on the front of the inverter should come ON.

Step 8:

The TSR-2 TruSine Remote Control Panel (optional), if used, should display the main menu.

Step 9:

The AC output test light should be ON, indicating the presence of shore power and correct operation

of the AC transfer switch.

Step 10: Disconnect the AC shore power input. The AC output test light should immediately quickly blink once,

indicating the transfer switch transferred the test light from shore power to inverter power.

Step 11: At this point, apply AC loads up to 4,500 watts to verify full-power operation.

Step 12: Apply shore power. After a delay the AC output test light should blink indicating the transfer of the

load from inverter power to shore power.

Step 13: Test the battery charger operation:

Summary of Contents for TruSine 4500 TSC24-4500

Page 1: ...Owner s Manual TruSine 4 5 kW Inverter Page 1 Owner s Manual TruSine 4500 4 5 kW Inverter Charger System 4 5 kW Power Inverter Models TSC24 4500 TSC24 4500D Owner s Manual D98771 Rev B...

Page 2: ...TruSine 4500 TruSine 4 5 kW Inverter Page 2 Owners Manual Notes...

Page 3: ...ING 18 4 3 SYSTEM ON INDICATOR 18 4 4 BATTERY TEMPERATURE SENSOR PORT 18 4 5 V NET PORT TSR 2 REMOTE CONTROL PORT 18 4 6 SERIAL INTERFACE PORT 18 4 7 INVERTER OUTPUT CIRCUIT BREAKER 18 4 8 SYSTEM ON O...

Page 4: ...TruSine Remote Control Panel operator s interface which utilizes a high speed data highway to connect one or more TSR 2 units to the inverter INVERTER CHARGER MICROPROCESSOR CONTROLLER AUTOMATIC AC TR...

Page 5: ...a variety of protection interlocks system fault detection reporting recovery storage of system data parameters and high speed data communications to the optional TSR 2 Remote Control Panel System pro...

Page 6: ...15 watts 62 8 63 1 30 watts 72 6 71 2 60 watts 62 6 75 2 100 watts 72 3 71 7 400 watts 88 5 88 3 1100 watts 91 3 92 2 1500 watts 90 6 90 7 2000 watts 89 4 89 50 3200 watts 86 2 86 7 3900 watts 83 7 8...

Page 7: ...uto restart will restart the inverter after battery voltage rises above the Low Battery Warning setpoint High Battery The inverter will shut OFF if battery voltage rises above the High Battery setpoin...

Page 8: ...switch to DISABLED at the end of the Equalize Charge Cycle During the Equalize Cycle the battery is charged at the Absorption Charge Amps setpoint and the Equalize Voltage setpoint The Equalize Charg...

Page 9: ...AC Input frequency and battery voltage In the normal mode of operation Solar Mode OFF the Automatic Transfer Switch will automatically accept in tolerance Aux AC input power whenever it is available w...

Page 10: ...taller to adjust the system operation factory setpoints and allows the user to monitor and control in detail the TruSine Inverter Charger operation The TSR 2 connects to the inverter at the V NET Port...

Page 11: ...OFF Battery Temp Coefficient Same Same 0 25 5 4 0 mV C Cell Battery Charger Battery Temp Shut Down Same Same 0 255 50 C Gen Start Mode Same Same ON OFF ON Gen Start Batt Voltage Same Same 20 0 25 0 22...

Page 12: ...rom the Control Menu INVERTER ENABLED disabled MENU ESC PUSH TO SCROLL UP PUSH TO ENABLE PUSH TO GO BACK ONE MENU LEVEL PUSH TO RETURN TO MAIN MENU PUSH TO DISABLE PUSH TO SCROLL DOWN SHOWN ENABLED Ad...

Page 13: ...p Initial Display Push any button to enter main menu TSR 2 A88769 A MAIN MENU Ref Step Display Function Action 1 BSCONTROL Selects the BASIC CONTROL submenu Go to Step 10 2 MONITOR Selects the MONITOR...

Page 14: ...ttery Status Displays if battery is within operating range Go to 38 GOOD within high and low battery setpoints 38 Batt Temperature Displays battery temperature if optional Go to 31 XXX C battery tempe...

Page 15: ...left upper right Step 61 if not Go to Step 6 61 ADVANCED CONTROL Selects ADVANCED CONTROL submenu Go to Step 70 62 COMMUNICATIONS Selects the COMMUNICATIONS submenu Go to Step 90 ADVANCED CONTROL Men...

Page 16: ...point 85 Gen Start Mode Allows Gen Start to operate automatically ON Go to Step 86 on OFF or turns Gen Start OFF 86 GenStart Volts Adjusts battery voltage setpoint at which the Go to Step 87 XX XX VDC...

Page 17: ...wn setpoint will shut down system 3 Battery Low Battery voltage is below Low Battery Warning setpoint and soon will reach Low Battery Shutdown setpoint 4 Current Limit Inverter AC output amps are at t...

Page 18: ...180 degrees out of phase and cannot be tied together The unit may be damaged if the AC input power is not 180 degrees out of phase Examples of unacceptable power are two phases from a three phase gen...

Page 19: ...es 102 mm should be maintained on all sides of the unit WARNING Risk of fire or explosion The inverter must not be mounted in fuel storage areas battery compartments or other areas hazardous locations...

Page 20: ...ion The DC input terminals are located in the field wiring compartment located at the front right side of the unit and accessed from the top The connections are compression terminals which require a s...

Page 21: ...sed for the AC output The AC transfer switch is rated 30 amps at 120 volts Use input wire up to 6 AWG sized to suit the AC input source The AC output wire should be the same size as the AC input wire...

Page 22: ...try on the right side Step 2 Route the data cable from the remote panel mounting area to the inverter Step 3 Plug the data cable into the RJ 11 modular jack labeled V NET on the front of the inverter...

Page 23: ...peak voltage and smooth voltage transitions no square wave components Such inverters are the most costly of the three inverter types because they contain additional electronics to produce the require...

Page 24: ...nstructions from a specific battery or other equipment manufacturer Vanner recommends that those manufacturer s recommendations be followed 6 3 DC Power Consumption An inverter takes in DC power and p...

Page 25: ...cling ability RC is a rating given to cranking batteries to provide an idea of how long a vehicle could be driven if the vehicle charging system were to fail The most important and probably least unde...

Page 26: ...4 the DC current draw from the battery does not exceed 1 3 the C rate for any length of time Follow the steps listed below to find the AH capacity required for your application Step 1 Make a list of...

Page 27: ...Battery Charging Guidelines CAUTION The following information on battery charger setup adjustments should be used as guidelines only Vanner strongly recommends that you contact the manufacturer of you...

Page 28: ...General Information TruSine 4 5 kW Inverter Page 28 Owners Manual Mode See TSR 2 Remote Control Panel operation...

Page 29: ...re no other warranties that extend beyond those described on the face of this warranty Some states do not allow limitation on how long an implied warranty lasts so the above limitations may not apply...

Page 30: ...W Inverter Page 30 Owners Manual Vanner Power Group 4282 Reynolds Drive Hilliard Ohio 43026 1 800 AC POWER 1 800 227 6937 Tel 614 771 2718 Fax 614 771 4904 www vanner com e mail pwrsales vanner com Ma...

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