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                                                                         Installation

TruSine 4.5 kW Inverter

Page 23

Owner’s Manual

A) Discharge the battery by placing the AC load on the system and operating the inverter, (remove shore

power input).

B) When the battery charge level is low, the inverter will turn off.

C) Apply shore power and observe the battery charger operation.  Connect an ammeter to the DC cables

between the inverter and the battery to monitor the current (DC amps), and a volt meter to the battery to
monitor the battery voltage.  The battery charger will step through its sequence and stop in the float
mode.

Step 14: The system is now ready for operation.

GENERAL INFORMATION SECTION

6.1  Generic Inverter Description

In general, an inverter converts DC electrical power into AC power.  This power can be used to operate various
AC-driven appliances.  Typical DC power sources include batteries that store electrical energy, power
generated from a vehicle alternator or renewable energy sources such as photovoltaic (solar) panels.

The most common battery systems are 12 or 24 volt.  Some systems, however, operate on higher voltages
such as 32, 36, 48, or 120 volts.  The most common inverter AC output power is 120 volts at a frequency of 60
Hz.  Some inverters, however, are designed to produce 240 volts, or both 120 and 240 volts at 60 Hz.  Because
some countries use power of different voltage and frequency (e.g., 230 volts at 50 Hz), inverters are available
to conform to these requirements.

The three available inverter types are distinguished by the type of AC output wave form they produce.  This
wave form affects the AC loads they operate.  This section provides an overview of these inverter types,
including the advantages and disadvantages associated with using each type.

Sine Wave Inverter
Sine wave inverters produce an AC output wave form like power produced by the electric utility companies and
rotating generators.  The sine wave inverter’s wave form is characterized by the highest peak voltage and
smooth voltage transitions (no square wave components).  Such inverters are the most costly of the three
inverter types because they contain additional electronics to produce the required wave form.  A measure of the
sine wave quality is Total Harmonic Distortion (THD), and is expressed in a percentage.  The lower the THD
the higher the quality of the sine wave power.

Modified Sine Wave Inverter
Modified sine wave inverters are sometimes called “quasi sine wave inverters” or “modified square wave
inverters.”  Modified sine wave inverters generally cost more than square wave inverters because they contain
additional electronic circuitry to produce true RMS regulated AC output.  Modified sine wave inverters have
higher AC peak voltages than square wave inverters, and automatically control the width of the AC output wave
form to regulate the output voltage (pulse-width modulation).  The shape of the modified sine wave inverter’s
wave form includes a square wave component.  It is stepped in such a way, however, to closely approximate
the true sine wave produced by the electric utility companies.  Although this wave form has a higher peak
voltage than do square wave inverters, its peak voltage is not as high as a pure sine wave.  Therefore, AC
loads containing power supplies might not always operate properly on the modified sine wave inverter.

Square Wave Inverter
The square wave inverter is a low cost device that produces a pure square wave AC power output.  This AC
power can be an accurate 60 Hz frequency if it is crystal controlled. It does not have the necessary peak
voltage to properly operate many AC appliances that contain electronic power supplies (e.g., computers, TVs,
and VCRs).  The square wave is appropriate when operating AC loads such as resistive heating devices.

6.2 Inverter 

Sizing

Output Power Rating - Power output is an important consideration when purchasing an inverter.  Power is
defined as the rate that a device produces (or uses) electrical energy. This rate is measured in watts or
kilowatts (one kilowatt equals 1,000 watts), or sometimes in voltamps. Voltamps are roughly  equal to watts and

Summary of Contents for TruSine 4500 TSC24-4500

Page 1: ...Owner s Manual TruSine 4 5 kW Inverter Page 1 Owner s Manual TruSine 4500 4 5 kW Inverter Charger System 4 5 kW Power Inverter Models TSC24 4500 TSC24 4500D Owner s Manual D98771 Rev B...

Page 2: ...TruSine 4500 TruSine 4 5 kW Inverter Page 2 Owners Manual Notes...

Page 3: ...ING 18 4 3 SYSTEM ON INDICATOR 18 4 4 BATTERY TEMPERATURE SENSOR PORT 18 4 5 V NET PORT TSR 2 REMOTE CONTROL PORT 18 4 6 SERIAL INTERFACE PORT 18 4 7 INVERTER OUTPUT CIRCUIT BREAKER 18 4 8 SYSTEM ON O...

Page 4: ...TruSine Remote Control Panel operator s interface which utilizes a high speed data highway to connect one or more TSR 2 units to the inverter INVERTER CHARGER MICROPROCESSOR CONTROLLER AUTOMATIC AC TR...

Page 5: ...a variety of protection interlocks system fault detection reporting recovery storage of system data parameters and high speed data communications to the optional TSR 2 Remote Control Panel System pro...

Page 6: ...15 watts 62 8 63 1 30 watts 72 6 71 2 60 watts 62 6 75 2 100 watts 72 3 71 7 400 watts 88 5 88 3 1100 watts 91 3 92 2 1500 watts 90 6 90 7 2000 watts 89 4 89 50 3200 watts 86 2 86 7 3900 watts 83 7 8...

Page 7: ...uto restart will restart the inverter after battery voltage rises above the Low Battery Warning setpoint High Battery The inverter will shut OFF if battery voltage rises above the High Battery setpoin...

Page 8: ...switch to DISABLED at the end of the Equalize Charge Cycle During the Equalize Cycle the battery is charged at the Absorption Charge Amps setpoint and the Equalize Voltage setpoint The Equalize Charg...

Page 9: ...AC Input frequency and battery voltage In the normal mode of operation Solar Mode OFF the Automatic Transfer Switch will automatically accept in tolerance Aux AC input power whenever it is available w...

Page 10: ...taller to adjust the system operation factory setpoints and allows the user to monitor and control in detail the TruSine Inverter Charger operation The TSR 2 connects to the inverter at the V NET Port...

Page 11: ...OFF Battery Temp Coefficient Same Same 0 25 5 4 0 mV C Cell Battery Charger Battery Temp Shut Down Same Same 0 255 50 C Gen Start Mode Same Same ON OFF ON Gen Start Batt Voltage Same Same 20 0 25 0 22...

Page 12: ...rom the Control Menu INVERTER ENABLED disabled MENU ESC PUSH TO SCROLL UP PUSH TO ENABLE PUSH TO GO BACK ONE MENU LEVEL PUSH TO RETURN TO MAIN MENU PUSH TO DISABLE PUSH TO SCROLL DOWN SHOWN ENABLED Ad...

Page 13: ...p Initial Display Push any button to enter main menu TSR 2 A88769 A MAIN MENU Ref Step Display Function Action 1 BSCONTROL Selects the BASIC CONTROL submenu Go to Step 10 2 MONITOR Selects the MONITOR...

Page 14: ...ttery Status Displays if battery is within operating range Go to 38 GOOD within high and low battery setpoints 38 Batt Temperature Displays battery temperature if optional Go to 31 XXX C battery tempe...

Page 15: ...left upper right Step 61 if not Go to Step 6 61 ADVANCED CONTROL Selects ADVANCED CONTROL submenu Go to Step 70 62 COMMUNICATIONS Selects the COMMUNICATIONS submenu Go to Step 90 ADVANCED CONTROL Men...

Page 16: ...point 85 Gen Start Mode Allows Gen Start to operate automatically ON Go to Step 86 on OFF or turns Gen Start OFF 86 GenStart Volts Adjusts battery voltage setpoint at which the Go to Step 87 XX XX VDC...

Page 17: ...wn setpoint will shut down system 3 Battery Low Battery voltage is below Low Battery Warning setpoint and soon will reach Low Battery Shutdown setpoint 4 Current Limit Inverter AC output amps are at t...

Page 18: ...180 degrees out of phase and cannot be tied together The unit may be damaged if the AC input power is not 180 degrees out of phase Examples of unacceptable power are two phases from a three phase gen...

Page 19: ...es 102 mm should be maintained on all sides of the unit WARNING Risk of fire or explosion The inverter must not be mounted in fuel storage areas battery compartments or other areas hazardous locations...

Page 20: ...ion The DC input terminals are located in the field wiring compartment located at the front right side of the unit and accessed from the top The connections are compression terminals which require a s...

Page 21: ...sed for the AC output The AC transfer switch is rated 30 amps at 120 volts Use input wire up to 6 AWG sized to suit the AC input source The AC output wire should be the same size as the AC input wire...

Page 22: ...try on the right side Step 2 Route the data cable from the remote panel mounting area to the inverter Step 3 Plug the data cable into the RJ 11 modular jack labeled V NET on the front of the inverter...

Page 23: ...peak voltage and smooth voltage transitions no square wave components Such inverters are the most costly of the three inverter types because they contain additional electronics to produce the require...

Page 24: ...nstructions from a specific battery or other equipment manufacturer Vanner recommends that those manufacturer s recommendations be followed 6 3 DC Power Consumption An inverter takes in DC power and p...

Page 25: ...cling ability RC is a rating given to cranking batteries to provide an idea of how long a vehicle could be driven if the vehicle charging system were to fail The most important and probably least unde...

Page 26: ...4 the DC current draw from the battery does not exceed 1 3 the C rate for any length of time Follow the steps listed below to find the AH capacity required for your application Step 1 Make a list of...

Page 27: ...Battery Charging Guidelines CAUTION The following information on battery charger setup adjustments should be used as guidelines only Vanner strongly recommends that you contact the manufacturer of you...

Page 28: ...General Information TruSine 4 5 kW Inverter Page 28 Owners Manual Mode See TSR 2 Remote Control Panel operation...

Page 29: ...re no other warranties that extend beyond those described on the face of this warranty Some states do not allow limitation on how long an implied warranty lasts so the above limitations may not apply...

Page 30: ...W Inverter Page 30 Owners Manual Vanner Power Group 4282 Reynolds Drive Hilliard Ohio 43026 1 800 AC POWER 1 800 227 6937 Tel 614 771 2718 Fax 614 771 4904 www vanner com e mail pwrsales vanner com Ma...

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