background image

INCORPORATED

®

                                                          General Information 

 

ITC-Series

 Inverter 

Page 28 

 

 

 

 

 

 

 

 

 

 8/05/17 

2)  There is no charge current into the battery system 

3)  The batteries are in a fully charged state at the beginning of the discharge cycle 

4)  The DC current draw from the battery does not exceed 1/3 the C rate for any length of time. 

Follow the steps listed below to find the AH capacity required for your application. 

Step 1: 

Make a list of each appliance, its power requirement in watts, and the amount of time in hours it will be 

operating  between  charging  cycles.    Note:  If  the  appliance  is  rated  in  amperes  (amps)  instead  of 
watts, multiply the amps by the voltage (120 or 240) to get watts. 

Step 2: 

Calculate  the  watt-hours  required  for  each  appliance  by  multiplying  the  power  requirement  by  the 

operating time of that appliance. 

Step 3: 

Calculate the total watt-hours needed by adding together the watt-hours of each appliance. 

Step 4: 

Find  the  amp-hours  consumed  by  dividing  the  total  watt-hours  found  in  step  3  by  10  for  12  volt  DC 

systems or by 20 for 24 volt DC systems. 

Step 5: 

Multiply  the  amp-hours  consumed  by  2  (for  50%  depth  of  discharge)  to  get  the  battery  amp-hour 

capacity desired. 

 
Example 1:   

Follow Steps 1 through 3 (above) 

 

 

Appliance 

Power Rating 

Operating Time 

 

Watt-Hours Consumed 

TV, VCR, Stereo 

225 watts 

2.5 hours 

563 watt-hours 

Small Refrigerator 

300 

 

3.8 

1,140 

Microwave 

800 

0.3 

240 

TOTALS   

 

1,943 watt-hours 

   

 

 

 

 

 

   

 

 

 

Step 4: 

Amp-hours consumed = 1943 watt-hours ÷ 20 = 97.15 amp-hours for 24 a volt system. 

Step 5: 

The minimum battery size for this application is 2 x 97.15 = 194.3 amp-hours. 

 

Battery and Charging System Considerations 

The Battery and DC Charging System is a very important part of your inverter installation.  The Battery System 
is  responsible  for  supplying  all  of  the  DC  power required by the inverter.  The system normally consists of the 
primary  charger  (engine  alternator  or  photovoltaic  array),  a  secondary  charger,  if  used,  the  battery,  and  other 
equipment  which  may  be  used  such  as  battery  isolator diodes.  The complexity of the system depends on the 
way the inverter is used.  In some cases, such as utility or service vehicles, the system may be as simple as the 
engine alternator and the cranking battery that also powers the inverter.  In most cases, additional equipment is 
needed to provide additional DC power and/or protection.  These systems can be grouped into two categories, 
the single battery and the dual battery systems. 

In  the  single  battery  system,  there  is  one  battery,  which  is  shared  for  starting  the  engine  and  operating  the 
inverter.    This  is  a  common  practice  in  a  service  vehicle  where  the  engine  runs  all  the  time  and  allows  the 
alternator to provide continuous charging for the battery.  In this case, the inverter can be connected directly to 
the  engine  cranking  battery.  The  most  important  detail  of  this  system  is  the  alternator  output  rating.  The 
continuous  output  of  the alternator must be at least as much as the total DC current draw on the system. The 
total  DC  current  draw  must  include  the  inverter,  warning  lights,  radios,  engine  controls,  and  any  other  device 
connected to the DC system. Care should be used when operating this type of system while the engine is shut 
off. The inverter will shut itself OFF for low battery but most other DC loads will not. The vehicle battery may be 
also drained too low to restart the engine. 

The  dual  battery  system  uses  two  separate  batteries,  one  for  starting  the  engine  and  operating  the  vehicle's 
systems, and one for operating the inverter.  The two batteries are usually referred to as the "cranking battery" 

Summary of Contents for SP00175

Page 1: ...Manual 8 5 17 ITC Series Inverter Charger System Models SP00175 SP00176 ITC12 2100 ITC12 3200 and SP00172 Vanner Incorporated 4282 Reynolds Drive Hilliard Ohio 43026 614 771 2718 1 800 ACPOWER www van...

Page 2: ...INCORPORATED ITC Series ITC Series Inverter Page 2 8 05 17 Notes...

Page 3: ...WIRING IDENTIFICATION 18 AC INPUT OUTPUT WIRING 18 DC BATTERY WIRING 18 FRONT PANEL CONTROL DISPLAY OUTLET 19 SYSTEM ON OFF SWITCH 19 REMOTE SIGNAL CONTACTS 19 INSTALLATION 19 BASIC GUIDELINES 19 DC W...

Page 4: ...7 Figure 1 4 6 Suspended Dimensions in Inches 11 F 8 Figure 1 4 7 Bottom Mount Dimensions in Inches 11 F 9 Figure 1 4 8 Control Display Unit Dimensions in Inches 11 F 10 Figure 1 4 9 Customer Terminat...

Page 5: ...e cover of this manual System Features and Specifications General Description The ITC Series system consists of a DC to AC true sine wave inverter a battery charger an automatic AC transfer switch and...

Page 6: ...lts This will alert the user to take appropriate measures to avoid shutdown of the Inverter at 10 5 21 0 VDC The SP00172 offers a Fan On contact instead of the Low Battery contact for turning on an ex...

Page 7: ...Surge Capacity 25 C 3 sec 6400 watts DC INPUT Operating Range 10 5 to 17 Volts 21 0 to 31 Volts No Load Inverter ON 4 amps 3 amps No Load Inverter OFF 0 30 amps 0 30 amps Full power 208 amps 350 amps...

Page 8: ...6 7 8 9 4 5 FRONT VIEW 13 2 14 15 16 10 LEFT SIDE VIEW RIGHT SIDE VIEW 11 12 15 16 OPTIONS CABLE ENTRY CHASSIS GROUND ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 DESCRIPTION BATTERY TERMINAL ACCESS REMOTE...

Page 9: ...when enabled but not on 2 Inverter On Off Button Enables Disables Inverter Function 3 Charger Indicator Light Solid when on flashes when enabled but not on 4 Charger On Off Button Enables Disables Cha...

Page 10: ...allowing access to user AC and control terminals through a removable front cover ACCESS PANEL REMOVABLE FROM FRONT WHEN UNDER TABLE MOUNTED DOCKED DISPLAY CONTROL PANEL DC TERMINATIONS POWER ON OFF SW...

Page 11: ...8 5 17 18 10 7 8 19 1 4 13 5 8 16 3 4 8 1 8 7 5 16 8 3 4 ITC DIMENSIONS FOR SUSPENDED MOUNTING F 7 Figure 1 4 6 Suspended Dimensions in Inches 19 1 4 18 10 7 8 16 3 4 13 5 8 7 5 16 8 ITC DIMENSIONS F...

Page 12: ...ITC Series Inverter Page 12 8 05 17 F 9 Figure 1 4 8 Control Display Unit Dimensions in Inches Overload Overload LowBattery Bulk Fault Fault INCOR PORATED Inverter On Off Charger On Off 3 78 3 50 3 3...

Page 13: ...l be steadily on when the unit is in the Inverter or Charger mode These Inverter and Charger lights will blink if the mode is not currently on but are enabled Example The Inverter light will blink whe...

Page 14: ...temperature will shut down system Overheat The SCR plate or power brick overheating will cause the system to shutdown If the unit has faulted there are the two following options 1 Auto restart After...

Page 15: ...uring the Equalize Cycle the battery is charged at the Absorption Charge Amps setpoint and the Equalize Voltage 15 5 30 0 VDC setpoint The Equalize Charge Cycle provides a deliberate overcharging of t...

Page 16: ...ally the temperature sensor part number is D012684 and the cable part number is D012638 Automatic Power Management APM A key feature of the battery charger operation is Automatic Power Management APM...

Page 17: ...le Control Display Units Note The figure below is also available on the Rear of the Control Display Unit on 12V units ON O OFF 0 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 5 O O O O O O O O 6 O O O O O...

Page 18: ...rtment is a terminal strip for making AC input and AC output connections P14 and P15 NOTE The AC output voltage and the required AC input voltage of the ITC is 120 VAC 60Hz DC Battery Wiring A DC wiri...

Page 19: ...is provided terminal 6 with a current limiting resistor integral to the circuit INSTALLATION Unpacking the Inverter Inspect the shipping container and equipment for loose or damaged parts If any damag...

Page 20: ...allations do not use the vehicle chassis as the DC negative conductor Use a cable the same size as the DC positive to go directly from the inverter to the battery negative 4 Route the AC and DC power...

Page 21: ...nd negative cables enter the compartment through separate strain reliefs located at the right front of the unit WARNING Never make electrical connections live Make the connections to the inverter firs...

Page 22: ...vided by others to comply with the National Electric Code NFPA 70 2 AC Wire Size To properly size the AC input and output wiring the installer must consider the inverter output capability the inverter...

Page 23: ...ield wires to the proper AC input terminals and tighten to 9 lb in max Replace the front cover Warning Do not attempt to use a stranded wire Stranded wire has a tendency to break off some of the stran...

Page 24: ...attery Note the keyed BTS cable has same connector on both ends so cable connector orientation does not matter Make sure cable does not come into contact with sharp edges and is secured with nylon tie...

Page 25: ...nces that contain electronic power supplies e g computers TVs and VCRs The square wave is appropriate when operating AC loads such as resistive heating devices Inverter Sizing Output Power Rating Powe...

Page 26: ...parated into two categories according to their use engine cranking batteries and deep cycle batteries The engine cranking battery is specifically designed to supply hundreds of amps for a short period...

Page 27: ...cases this may be true but in general the battery may be made up of several individual batteries electrically connected together to form a Bank of batteries Batteries can be connected in series parall...

Page 28: ...installation The Battery System is responsible for supplying all of the DC power required by the inverter The system normally consists of the primary charger engine alternator or photovoltaic array a...

Page 29: ...the type and model of battery you are using This is because battery charging parameters such as bulk absorption float and equalize voltages vary from one manufacturer to another and that gel cell batt...

Page 30: ...corrosion free 2 Check air ventilation openings for dust and other obstructions 3 Examine receptacle indicators and switches for cracks and breaks in insulation material Trouble Shooting The Unit does...

Page 31: ...quasiwave inverters with load demand active you will need to turn off the inverter and then turn the inverter back on to reset the GFCI receptacle within 5 seconds before the inverter goes back into l...

Page 32: ...nverter Page 32 8 05 17 Vanner Incorporated 4282 Reynolds Drive Hilliard Ohio 43026 1 800 AC POWER 1 800 227 6937 Tel 614 771 2718 Fax 614 771 4904 www vanner com e mail pwrsales vanner com Manual Num...

Reviews: