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BEFORE OPERATING ENGINE

Read entire Operating & Maintenance Instructions AND the

instructions for the equipment this engine powers.

*

Failure to follow instructions could result in serious injury or

death.

THE OPERATING & MAINTENANCE INSTRUCTIONS

CONTAIN SAFETY INFORMATION TO

Make you aware of hazards associated with engines

Inform you of the risk of injury associated with those hazards, and

Tell you how to avoid or reduce the risk of injury.

The safety alert symbol 

(

)

 is used to identify safety

information about hazards that can result in personal injury.

A signal word (DANGER, WARNING, or CAUTION) is used with

the alert symbol to indicate the likelihood and the potential severity

of injury. In addition, a hazard symbol may be used to represent

the type of hazard.

DANGER

 indicates a hazard which, if not

avoided, 

will result in death or serious injury.

WARNING

 indicates a hazard which, if not

avoided, 

could result in death or serious injury.

CAUTION

 indicates a hazard which, if not

avoided, 

might result in minor or moderate

injury.

CAUTION

,

 when used 

without

 the alert symbol,

indicates a situation that 

could result in damage

to the engine.

WARNING

The engine exhaust from this

product contains chemicals known

to the State of California to cause

cancer, birth defects, or other

reproductive harm.

HAZARD SYMBOLS AND MEANINGS

Explosion

Toxic Fumes

Moving Parts

Shock

Hot Surface

Kickback

Fire

THE INTERNATIONAL SYMBOLS USED

ON THE ENGINE OR

IN THIS MANUAL INCLUDE:

On Off

Fuel Shutoff

Read Owner’s Manual

Stop

Fuel

Choke

Safety Alert

Oil

Hot Liquid or Steam

*

Briggs & Stratton does not necessarily know what equipment this engine will power. For that reason, you should carefully read
and understand the operating instructions for the equipment on which your engine is placed.

Summary of Contents for 540000 Series

Page 1: ...d Service Storage 16 Warranty Information 17 WARNING Briggs Stratton does not approve or authorize the use of these engines on 3 wheel All Terrain Vehicles ATVs motor bikes fun recreational go karts a...

Page 2: ...erefore the Emissions Durability Period of an en gine with an intermediate rating would equate to 10 to 12 years The Air Index is a calculated number describing the relative level of emissions for a s...

Page 3: ...hazard which if not avoided will result in death or serious injury WARNING indicates a hazard which if not avoided could result in death or serious injury CAUTION indicates a hazard which if not avoid...

Page 4: ...aters or other appliances that have pilot light or other ignition source because they can ignite gasoline vapors Gasoline and its vapors are extremely flam mable and explosive Fire or explosion can ca...

Page 5: ...even if doors or windows are open Unintentional sparking can result in fire or electric shock Unintentional start up can result in entangle ment traumatic amputation or laceration WARNING Before Perf...

Page 6: ...emissions standards for 250 hours Such certification does not grant the purchaser owner or operator of this engine any additional warranties with respect to the performance or operational life of thi...

Page 7: ...ndards for 1000 hours Such certification does not grant the purchaser owner or operator of this engine any additional warranties with respect to the performance or operational life of this engine This...

Page 8: ...E RANGE ANTICIPATED BEFORE NEXT OIL CHANGE 32 CAUTION The use of non synthetic multi viscosity oils 5W 30 10W 30 etc in temperatures above 40 F 4 C will result in higher than normal oil consumption Wh...

Page 9: ...tely 1 1 2 inches below top of neck to allow for fuel expansion Be careful not to overfill Briggs Stratton Smart Fill fuel can fills to the correct level and automatically shuts off reducing spills an...

Page 10: ...Use fresh gasoline which has higher volatility to improve starting Remove external equipment engine loads See equipment operating instructions Open fuel shut off valve if equipped before starting engi...

Page 11: ...when airborne debris is present Replace air cleaner parts if very dirty If an extended life coolant is used interval may be increased to once every 3000 hours EMISSION CONTROL Maintenance replacement...

Page 12: ...restart engine Contact an Authorized Briggs Stratton Service Dealer Do not operate engine until oil pressure is corrected If oil level is below ADD mark on dipstick add oil to bring level to FULL mar...

Page 13: ...e Once engine is cooled check coolant level fan belt tension and clean any clogged radiator fins Coolant should be replaced every year unless an approved extended life coolant is used Then replace eve...

Page 14: ...age radiator fins Engine parts should be kept clean to reduce the risk of over heating and ignition of accumu lated debris WARNING CLEAN DEBRIS CLEAN DEBRIS RADIATOR SCREEN HANDLE CLEAN DEBRIS FUEL FI...

Page 15: ...s list Single use pouches of gas additive are available from your service dealer If you use a gas additive run the engine for several minutes to circulate the additive through the carburetor Then engi...

Page 16: ...s directory under Engines Gasoline or Gasoline En gines or Lawn Mowers or similar category An illustrated shop manual includes common specifications and detailed information cover ing adjustment tune...

Page 17: ...2 years 2 years 90 days 1 year 1 year Note the following special warranty periods 2 years for Classic engines in the European Union and Eastern European countries for all consumer products in the Eur...

Page 18: ...ctions 1 Warranted Parts Coverage under this warranty extends only to the parts listed below the emission con trol systems parts to the extent these parts were present on the engine purchased a Fuel M...

Page 19: ...8 5 I5 97 8 7 7 5 97 8 7 8 9 9 77 7 5 7 96 7 9 7 7 7 C 9 7 95 7 96 7 9 7 6 CE E 9 9 8 6 9 7 7 5 5 7 8 79 8 8 8 6 9 8 7 9 8 LM 9 8 7 97 MN 7 96 7 9 9 5 7 6 9 8 7 8 7 96 7 9 8 9 8 E 8 8 7 8 9 7 7 5 7 8...

Page 20: ......

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