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12

MAINTENANCE

CHANGING OIL AND OIL FILTER

[1.] With engine OFF but still warm, remove oil drain plug and drain oil into

appropriate receptacle. Reinstall drain plug

[2.] Remove oil filter. Before installing new filter, lightly oil filter gasket with

fresh, clean oil.

[3.] Screw filter on by hand until gasket contacts oil filter adapter. Tighten

1/2 to 3/4 turn more.

[4.] Place engine level. Remove oil fill cap and add fresh oil.

Oil

 

filling procedure: 

First, add 67 ounces (2 liters). Start and run

engine at idle for 30 seconds. Shut engine off and wait 30 seconds.

Then, add more oil slowly to bring level to 

Full

 mark on dipstick. 

Do

not overfill.

[5.] Replace oil fill cap and dipstick

Change oil and filter after first 50 hours and every 100 hours thereafter.

OIL DRAIN PLUG

OIL FILL

OIL FILTER

Ï

Ï

Ï

FULL

DIPSTICK

CAUTION:

 Used oil is a hazardous waste product. Dispose of used oil

properly. Do not discard with household waste. Check with your local

authorities, service center, or dealer for safe disposal/recycling facilities.

OIL PRESSURE

If oil pressure drops below 1-4 psi (.1-.2 kg/cm

2

), an

 

oil pressure switch (if

engine is equipped) will either activate a warning device or stop the engine.

Check oil level with dipstick. If oil level is between 

ADD

 and 

FULL

 mark on

dipstick, Do not try to restart engine. Contact an Authorized Briggs & Stratton

Service Dealer. Do not operate engine until oil pressure is corrected.
If oil level is below 

ADD

 mark on dipstick, add oil to bring level to 

FULL

 mark.

Restart engine and check oil pressure. If pressure is normal, continue to

operate engine.

Note

: Oil pressure gauge, if engine is equipped, is supplied by manufactur-

er of equipment.

AIR CLEANER

CAUTION:

 Do not use pressurized air or solvents to

clean cartridge. Pressurized air can damage cartridge;

solvents will dissolve cartridge.

Clean cartridge every 100 hours. To clean cartridge, gently tap on

end with handle of screwdriver. Replace cartridge every 600

hours. Clean and replace more often under dusty conditions.
[1.] Unlock clamps and remove cover.
[2.] Remove cartridge from air cleaner body, and inspect.

Replace if very dirty or any damage occurs to cartridge.

[3.] Carefully clean out air cleaner cover.
[4.] Install cartridge in body.
[5.] Install cover and lock clamps with rubber valve down.

Model 5400 Safety Filter Installation

Replace cartridge every 600 hours, or with every other air filter

cartridge replacement. To replace cartridge, pull carefully to

remove from air cleaner body, ensure no debris enters engine.

Install new safety cartridge first, then install air filter cartridge over

safety filter.

CLAMPS

AIR

CLEANER

BODY

AIR FILTER

CARTRIDGE

COVER

Model 5400 Safety Filter Installation

SAFETY FILTER

CARTRIDGE

AIR FILTER

CARTRIDGE

AIR

CLEANER

BODY

AIR

CLEANER

BODY

Summary of Contents for 540000 Series

Page 1: ...d Service Storage 16 Warranty Information 17 WARNING Briggs Stratton does not approve or authorize the use of these engines on 3 wheel All Terrain Vehicles ATVs motor bikes fun recreational go karts a...

Page 2: ...erefore the Emissions Durability Period of an en gine with an intermediate rating would equate to 10 to 12 years The Air Index is a calculated number describing the relative level of emissions for a s...

Page 3: ...hazard which if not avoided will result in death or serious injury WARNING indicates a hazard which if not avoided could result in death or serious injury CAUTION indicates a hazard which if not avoid...

Page 4: ...aters or other appliances that have pilot light or other ignition source because they can ignite gasoline vapors Gasoline and its vapors are extremely flam mable and explosive Fire or explosion can ca...

Page 5: ...even if doors or windows are open Unintentional sparking can result in fire or electric shock Unintentional start up can result in entangle ment traumatic amputation or laceration WARNING Before Perf...

Page 6: ...emissions standards for 250 hours Such certification does not grant the purchaser owner or operator of this engine any additional warranties with respect to the performance or operational life of thi...

Page 7: ...ndards for 1000 hours Such certification does not grant the purchaser owner or operator of this engine any additional warranties with respect to the performance or operational life of this engine This...

Page 8: ...E RANGE ANTICIPATED BEFORE NEXT OIL CHANGE 32 CAUTION The use of non synthetic multi viscosity oils 5W 30 10W 30 etc in temperatures above 40 F 4 C will result in higher than normal oil consumption Wh...

Page 9: ...tely 1 1 2 inches below top of neck to allow for fuel expansion Be careful not to overfill Briggs Stratton Smart Fill fuel can fills to the correct level and automatically shuts off reducing spills an...

Page 10: ...Use fresh gasoline which has higher volatility to improve starting Remove external equipment engine loads See equipment operating instructions Open fuel shut off valve if equipped before starting engi...

Page 11: ...when airborne debris is present Replace air cleaner parts if very dirty If an extended life coolant is used interval may be increased to once every 3000 hours EMISSION CONTROL Maintenance replacement...

Page 12: ...restart engine Contact an Authorized Briggs Stratton Service Dealer Do not operate engine until oil pressure is corrected If oil level is below ADD mark on dipstick add oil to bring level to FULL mar...

Page 13: ...e Once engine is cooled check coolant level fan belt tension and clean any clogged radiator fins Coolant should be replaced every year unless an approved extended life coolant is used Then replace eve...

Page 14: ...age radiator fins Engine parts should be kept clean to reduce the risk of over heating and ignition of accumu lated debris WARNING CLEAN DEBRIS CLEAN DEBRIS RADIATOR SCREEN HANDLE CLEAN DEBRIS FUEL FI...

Page 15: ...s list Single use pouches of gas additive are available from your service dealer If you use a gas additive run the engine for several minutes to circulate the additive through the carburetor Then engi...

Page 16: ...s directory under Engines Gasoline or Gasoline En gines or Lawn Mowers or similar category An illustrated shop manual includes common specifications and detailed information cover ing adjustment tune...

Page 17: ...2 years 2 years 90 days 1 year 1 year Note the following special warranty periods 2 years for Classic engines in the European Union and Eastern European countries for all consumer products in the Eur...

Page 18: ...ctions 1 Warranted Parts Coverage under this warranty extends only to the parts listed below the emission con trol systems parts to the extent these parts were present on the engine purchased a Fuel M...

Page 19: ...8 5 I5 97 8 7 7 5 97 8 7 8 9 9 77 7 5 7 96 7 9 7 7 7 C 9 7 95 7 96 7 9 7 6 CE E 9 9 8 6 9 7 7 5 5 7 8 79 8 8 8 6 9 8 7 9 8 LM 9 8 7 97 MN 7 96 7 9 9 5 7 6 9 8 7 8 7 96 7 9 8 9 8 E 8 8 7 8 9 7 7 5 7 8...

Page 20: ......

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