Vanair ALL-IN-ONE POWER SYSTEM AIR N ARC 150 Series Operations Manual & Parts List Download Page 97

Page: 97 / 137

AIR N ARC

150 SERIES

SECTION 7: ILLUSTRATED PARTS LIST

090043-OP_r0 (MARCH - 2015)

PAGE - 87

VANAIR MANUFACTURING, INC.

(800) 526-8817 • www.vanair.com

ITEM

DESCRIPTION

PART NUMBER

QTY

SWITCH, PRESSURE N.C. 10 PSI

260818

ELBOW, 1/4T x 1/8 x 1/4T PUSH-ON

261309

CONNECTOR, 1/4P x 1/4T PUSH-ON

261316

CONNECTOR, 1/4P x 1/4T PUSH-ON

261317

HOSE, AIR BRAKE 1/4

264480

1.11 FT

ELBOW, 5/16T x 1/4P PUSH-ON

267187

TUBING, PLASTIC 5/16 RED

267189

1.000

VALVE, PILOT, 95-125 PSI, 1/4

CO25331

GAUGE, AIR DRY 0-200 PSI

CO47028

TEE, MALE STREET 1/8 x 1/8 x 1/8

FI31152

PIPE BRASS, BULKHEAD 1/4 NPT

FI45068

TEE, STREET 1/4 NPT BRASS

FI53603

PIPE, BUSHING, REDUCING, 1/4M

FI54915

PIPE BRASS, 1/4 NPT, 90 DEG. STREET ELBOW

FI65532

Nut and washer included with bulkhead.

PLEASE NOTE: WHEN ORDERING PARTS, INDICATE MACHINE SERIAL NUMBER.

7.5E

CONTROL ASSEMBLY (

ALL

STAND

ALONE

SKID

MOUNT

MODELS

)

Summary of Contents for ALL-IN-ONE POWER SYSTEM AIR N ARC 150 Series

Page 1: ...stem KEEP THE MANUAL WITH THE VEHICLE NOTE This publication contains the latest information available at the time of preparation Every effort has been made to ensure accuracy Vanair Manufacturing Inc...

Page 2: ...cial industrial users and persons trained and experienced in the use and maintenance of industrial equipment In the event of a warranty claim covered by this Limited Warranty the exclusive remedies sh...

Page 3: ...3 1 4 4 ENCLOSED SPACES CAN CAUSE A BUILD UP OF NOXIOUS FUMES AND OVERHEATING 3 1 4 5 ARC RAYS CAN BURN EYES AND SKIN 3 1 4 6 WELDING CAN CAUSE FIRE AND EXPLOSION 3 1 4 7 FLYING METAL CAN INJURE EYES...

Page 4: ...N AND MAINTENANCE 7 1 7 1 FALLING UNIT CAN CAUSE INJURY 7 1 7 2 OVERHEATING CAN DAMAGE MOTORS 7 1 7 3 FLYING SPARKS CAN CAUSE INJURY 7 1 7 4 OVERUSE CAN CAUSE OVERHEATING 8 1 7 5 ENCLOSED SPACES CAN C...

Page 5: ...NSTANT CURRENT MODE 23 4 5 2 CV CONSTANT VOLTAGE MODE USING A VOLTAGE SENSING SUITCASE FEEDER OR SPOOL GUN 23 TABLE 4C WELDING ROD TYPE POLARITY AND FLUX CODES 24 4 6 OPERATING THE BATTERY BOOSTER CHA...

Page 6: ...TOR SERPENTINE DRIVE BELT 41 5 5 4 SERVICING THE FUSE 42 5 6 STORAGE AND INTERMITTENT USE 43 5 6 1 INTERMITTENT USE 43 5 6 2 LONG TERM STORAGE 43 SECTION 6 TROUBLESHOOTING 45 6 1 GENERAL INFORMATION 4...

Page 7: ...ASSEMBLY ALL STAND ALONE SKID MOUNT MODELS 86 7 5F CONTROL ASSEMBLY ALL 8 GALLON REMOTE PANEL MODELS 88 7 6A ENGINE AND DRIVE PARTS ALL STAND ALONE MODELS 90 7 6B ENGINE AND DRIVE PARTS ALL REMOTE PA...

Page 8: ...TABLE OF CONTENTS AIR N ARC 150 SERIES PAGE VI 090043 OP_r0 MARCH 2015 BLANK PAGE Vanair Manufacturing Inc vanair com 800 526 8817...

Page 9: ...pressure readings and also the number of operational hours available Note that the above information will also need to be included on the Return Material Authorization Form per Step 6 this form is ne...

Page 10: ...rough expedited services i e Next Day Second Day VANAIR WILL NEVER ACCEPT ANY INVOICES FOR PARTS RETURNED ANY PARTS RETURNED VIA INVOICE WILL BE RETURNED FREIGHT COLLECT NO PARTS ARE TO BE RETURNED FR...

Page 11: ...ing symbol pay extremely careful attention and follow the given instructions or indications to avoid any possible hazard 1 4 ARC WELDING HAZARDS 1 4 1 ELECTRICAL SHOCK CAN KILL Touching live electrica...

Page 12: ...check and ensure that input power cord ground wire is properly connected to ground terminal in disconnect box or that cord plug is connected to a properly grounded receptacle outlet When making input...

Page 13: ...S AND OVERHEATING Do not use in enclosed spaces where deadly exhaust gases can build up and machine can overheat causing fire 1 4 5 ARC RAYS CAN BURN EYES AND SKIN Arc rays from the welding process pr...

Page 14: ...ng any welding Follow requirements in OSHA1910 252 a 2 iv and NFPA 51B for hot work and have a fire watcher and extinguisher nearby 1 4 7 FLYING METAL CAN INJURE EYES Sparks and flying metal can be ca...

Page 15: ...hield rubber gloves and protective clothing when working on a battery Stop engine before disconnecting or connecting battery cables or servicing battery Do not allow tools to cause sparks when working...

Page 16: ...nclosed spaces where deadly exhaust gases can build up and machine can overheat causing fire 1 5 7 BATTERY ACID CAN BURN SKIN AND EYES Do not tip battery Replace damaged battery Flush eyes and skin im...

Page 17: ...pressure before servicing Use only genuine Air N Arc replacement parts It is mandatory that all operators read this manual before operating or servicing the Air N Arc 150 Series All In One Power Syst...

Page 18: ...navigation safety services computers and communications equipment Allow only qualified persons familiar with electronic equipment to perform this installation The user is responsible for having a qual...

Page 19: ...000 web site www nfpa org and www sparky org Safe Handling of Compressed Gases in Cylinders CGA Pamphlet P 1 from Compressed Gas Association 1735 Jefferson Davis Highway Suite 1004 Arlington VA 22202...

Page 20: ...erator as possible 5 Connect work clamp to workpiece as close to the weld as possible About Pacemakers Pacemaker wearers consult your doctor before welding or going near welding operations If cleared...

Page 21: ...Unleaded GasolineII Operating Temperature Limits 0 F to 110 F III I For in depth specifications and requirements regarding the Kohler 19 HP engine refer to the Engine Operator s Manual II Ethanol ble...

Page 22: ...MANUFACTURING INC 800 526 8817 www vanair com TABLE 2C SPECIFICATIONS UNIT WEIGHT AND DIMENSIONS Dimensions Overall Package Length in Width in Height in Weight lbs wet Skid Mount 50 34 18 20 24 24 425...

Page 23: ...Sales Fax 219 879 5800 DANGER Grounding must consist of a minimum 10 gauge wire between the instrument panel the machine and the truck chassis DANGER DO NOT install in enclosed spaces WARNING ELECTRIC...

Page 24: ...imension diagrams To prepare the machine for mounting follow the succeeding procedure 1 Unbolt the unit from the skid remove the mounting nuts lock washers washers and mounting bolts securing the mach...

Page 25: ...ts 3 8 INSTALLING OPTIONAL REMOTE AIR TANK The air tank and subsequent piping must have a minimum rating of 200 psi if tank is larger than six inches 6 OD it must be ASME rated To determine the locati...

Page 26: ...REMOTE CONTROL PANEL OPTIONAL C 12V BATTERY M ENGINE FUEL FILTER AA EXHAUST RAIN CAP D STANDARD ENGINE INSTRUMENTATION PANEL I N FUEL TANK BB AIR DISCHARGE E AC GENERATOR INSTRUMENTATION PANEL II P E...

Page 27: ...50 Series machine read this section thoroughly and familiarize yourself with the controls and indicators their purpose location and use DANGER Grounding must consist of a minimum 10 gauge wire between...

Page 28: ...M P Q R S N 4 2 1 ENGINE START UP 1 Check to make sure all switches for Welder and Generator are in the OFF position prior to starting Consult Figure 4 2 and Figure 4 3 2 Turn the engine control swit...

Page 29: ...TOGGLE SWITCH K BATTERY CABLE RECEPTACLE C DC CHARGER WELDER TOGGLE SWITCH L AC VOLTAGE OUTLETS D DC CHARGER 12V 24 VOLT TOGGLE SWITCH M CIRCUIT BREAKER TRIP RESET SWITCH E VOLTS AMPS MANUAL ADJUSTMEN...

Page 30: ...y three factors 1 The level of air pressure in the tank and the position of the pilot valve adjustment switch refer to Figure 4 4 2 The position of the welder switch on the unit control panel and the...

Page 31: ...URE 1 With the engine shut off insert the large plug on the welding lead into the welding lead receptacle 2 Insert the small 6 pin plug on the welding lead into the 6 pin receptacle referencing the pi...

Page 32: ...ter a 30 second delay 4 5 OPERATING THE WELDER OPTIONAL REMOTE PANEL Consult Figure 4 5 The variable power dial adjusts the welder amperage 0 to 150 amps or voltage 15 to 40 volts for the desired weld...

Page 33: ...usted to the desired amperage level 7 When you strike the electrode against the material being welded the engine will go to high idle and deliver the selected amperage through the electrode Welding ca...

Page 34: ...G ROD TYPE POLARITY AND FLUX CODES 4 6 OPERATING THE BATTERY BOOSTER CHARGER The Vanair state of the art battery charging module and the optional battery charging cables add further versatility to the...

Page 35: ...or disconnecting battery charging cables and always follow the connection and disconnection sequence Electrical sparks can cause a battery to explode resulting in serious injury CAUTION Exposed high...

Page 36: ...signal to the compressor head unloader valves When the air tank pressure builds to 125 psi a spring loaded valve in the pilot valve IMPORTANT Only plug power cords into the generator receptacles AFTER...

Page 37: ...harge options have been factory set at 15 3 VDC for the 12V option or 27 3V for the 24V option Both have a maximum output of 150 Amps These settings may be adjusted but only by a certified technician...

Page 38: ...be disconnected from the battery 4 10 EXTREME CONDITION OPERATION When operating in extreme cold or hot conditions or at a high altitude extra attention should be given to any indication that could l...

Page 39: ...compressor air filters are serviced and the engine oil is changed Please take a moment to acquaint yourself with the service schedule presented in Section 5 3 Maintenance Schedule Table For assistance...

Page 40: ...rive belt Tighten belts if necessary Consult Section 5 5 3 3 2 Change engine oil Consult the oil change procedure in the Engine Owner s Manual to change the engine oil 3 Wash engine air pre cleaner Re...

Page 41: ...r drive belt and tighten if necessary Consult Section 5 5 3 for procedure on how to check and re tension the drive belts 15 Replace the compressor air filters x 3 Replace the three 3 compressor air fi...

Page 42: ...ter Consult the procedure in the Engine Owner s Manual on how to change the air filter 24 Check the engine speed Ensure that the engine speed is running at correct interval Adjust if necessary per Sec...

Page 43: ...t and nut fastenings to assure tightness and or correct torque values where applicable Check more frequently under heavy use conditions 31 Check compressor unloader valve s operation Consult Factory S...

Page 44: ...dditional spare parts are being stored for future use make certain that they are stored in proper containers that allow for protection against contamination and kept in a clean area of moderate temper...

Page 45: ...ng procedure to make adjustments 1 With a marker or scoring object make a corresponding mark F on the pressure adjustment screw B pressure differential adjustment nut D and the valve body E for refere...

Page 46: ...5 3 2 REPLACING THE BELT GUARD SHIELD Replace the belt guard in reverse order of removal 5 5 3 3 RE TENSIONING THE AIR COMPRESSOR DRIVE BELT The poly link v belt used for the compressor drive does no...

Page 47: ...nsult Section 5 5 3 4 to re size a poly link belt 5 5 3 4 COMPRESSOR BELT SIZING When sizing a new compressor drive belt first remove the worn belt as explained in Section 5 5 3 3 Step 3 and Step 4 Th...

Page 48: ...bly 5 5 3 5 COMPRESSOR BELT LINK DISENGAGEMENT Refer to Figure 5 5 and the following procedure 1 Hold belt tab side up with one hand bend back as far as possible to expose tab B1 2 With the tab now tu...

Page 49: ...ONTO PULLEY GROOVE Refer to Figure 5 7 and the following procedure to mount the compressor link drive belt onto the compressor and engine pulleys 1 Make certain that the belt is sized correctly before...

Page 50: ...Y DESCRIPTION A TAB D THUMB pushing on link end B LINK END E TOP VIEW tab pivoting into link slot C THUMB pushing on tab F TOP VIEW twist tab to lock the link in place Figure 5 6 Attaching Compressor...

Page 51: ...is no additional adjustment required 5 5 3 10 REPLACING THE GENERATOR SERPENTINE DRIVE BELT In order to replace the generator serpentine belt the compressor belts will need to be removed Consult Sect...

Page 52: ...wing procedure to change the fuse DANGER The fuse will need to be replaced if it is blown when tripped When changing the fuse or dealing directly with any function of the electrical system maintenance...

Page 53: ...SE If the unit is not used very regularly always treat the fuel with a fuel stabilizer Check all belts and hoses for signs of deterioration such as visible surface cracks stiffness or discoloration 5...

Page 54: ...SECTION 5 MAINTENANCE AIR N ARC 150 SERIES PAGE 44 090043 OP_r0 MARCH 2015 BLANK PAGE VANAIR MANUFACTURING INC 800 526 8817 www vanair com...

Page 55: ...ormed first Adherence to a routine maintenance regimen will minimize the occurrence of many common problems Refer to Section 5 3 Maintenance Sched ule Table for a typical maintenance regimen program A...

Page 56: ...ngine oil level replenish as necessary Refer to the Engine Owner s Manual for additional information on engine maintenance Pinched fuel line Replace or reroute if necessary Plugged fuel filter Replace...

Page 57: ...r to the Engine Owner s Manual replenish as necessary Restricted cooling air in or out Clean engine intake grill RPMs too fast Adjust speed Engine stops during operation Low oil level Check engine oil...

Page 58: ...compressor oil level Check oil level and refill to proper level if necessary Obstructed or restricted intake air flow Check for obstructions frame body etc to air filter vents Replace air filter if n...

Page 59: ...r s Manual Unloader valve s sticking or faulty Clean or rebuild replace Pressure relief valve not operating properly Replace if necessary Leak in air system Inspect air system for leaks Faulty throttl...

Page 60: ...Pilot valve out of adjustment or malfunctioning Pressure settings may need to be reset Unloaders stuck Lubricate Pressure gauge is malfunctioning Check for proper operation with an auxiliary air sour...

Page 61: ...tside in cold conditions or inlet filter not protected against weather Provide adequate protection against extreme weather conditions Refer to Section 6 3 Extreme Condition Operation System pressure l...

Page 62: ...wed for new rings to seat Allow 100 hours of normal operation for new rings to seat WELDER Welder and or battery charger behave erratically Connection cables or receptacles are soiled contaminated Che...

Page 63: ...nance Schedule Table Become familiar with the alternative operation procedures given in this section before operating the power system package in any type of extreme ambient conditions 6 3 1 COLD WEAT...

Page 64: ...ra care should be taken to keep the engine and air compressor clean and to not restrict the air flow around the unit 6 3 3 HIGH ALTITUDE OPERATION Engine horsepower will decrease by 3 5 for every 1 00...

Page 65: ...ny reason parts cannot be obtained in this manner contact the factory directly at the address or phone numbers listed to the right When ordering parts always indicate the Serial Number of the machine...

Page 66: ...Fuse 25 Amp 1 18 CO62617 Circuit Breaker 20 Amp for AC Generator 2 19 DR64616 Belt Power Twist compressor drive 1 20 DR27026 Belt Serpentine generator drive 1 I Compressor oil fill quantity is 24 oun...

Page 67: ...the machine package for periods of non use consult Section 5 5 2 Long Term Storage IMPORTANT The listing in the recommended spare parts list table contains items that require maintenance on a routine...

Page 68: ...ERIES PAGE 58 090043 OP_r0 MARCH 2015 VANAIR MANUFACTURING INC 800 526 8817 www vanair com 7 2A AIR N ARC 150 SYSTEMS ASSEMBLIES 8 GALLON STAND ALONE WELD ONLY 12V AND 12 24V BATTERY BOOST PA6130035ID...

Page 69: ...7 16 838507 109 2 10 BELT POWER TWIST 100 LINKS DR23692 1 11 BELT SERPENTINE 6 RIB x 56 0 BLACK RUBBER DR270926 1 12 FUEL TANK ASSEMBLY 4 5 GAL OA53433ID 1 13 HOSE AIR CHARGE PRO 8 GALLON PA42858 ASS...

Page 70: ...60 090043 OP_r0 MARCH 2015 VANAIR MANUFACTURING INC 800 526 8817 www vanair com 7 2B AIR N ARC 150 SYSTEMS ASSEMBLIES 30 GALLON STAND ALONE WELD ONLY 12V AND 12 24V BATTERY BOOST 5 2 6 5 6 3 7 9 4 8...

Page 71: ...23692 1 12 BELT SERPENTINE 6 RIB x 56 0 BLACK RUBBER DR270926 1 13 SCREW SER WASH 3 8 16 x 1 FA86645 8 14 WD ANA 150 18HP STAND ALONE ID271188 1 15 ID FUEL TANK ASSY 11 5 GAL OA83450ID 1 16 HOSE AIR C...

Page 72: ...ARC 150 SERIES PAGE 62 090043 OP_r0 MARCH 2015 VANAIR MANUFACTURING INC 800 526 8817 www vanair com 7 2C AIR N ARC 150 SYSTEMS ASSEMBLIES STAND ALONE SKID MOUNT 12V AND 12 24V BATTERY BOOST 4 7 8 3 6...

Page 73: ...0 LINKS DR23692 1 8 BELT SERPENTINE 6 RIB x 56 0 BLACK RUBBER DR270926 1 9 WD ANA 150 18HP STAND ALONE ID271188 1 10 COMPRESSOR ANA 150 PA6010076 01ID 1 11 ID BELT GUARD ASSEMBLY PA6030024ID 001 1 12...

Page 74: ...SERIES PAGE 64 090043 OP_r0 MARCH 2015 VANAIR MANUFACTURING INC 800 526 8817 www vanair com 7 2 1 8 6 3 4 9 16 10 11 15 14 13 12 7 2D AIR N ARC 150 SYSTEMS ASSEMBLIES 8 GALLON REMOTE PANEL WELD ONLY 1...

Page 75: ...53433ID 1 7 HOSE AIR CHARGE 8 GALON PA42858 1 8 COMPRESSOR ANA 150 PA6010076 001ID 1 9 ID 8 GAL FRAME SKID PA6030023ID 1 10 ID BELT GUARD ASSEMBLY PA6030024ID 001 1 11 ID ENGINE DRIVE PARTS 19HP PA610...

Page 76: ...50 SERIES PAGE 66 090043 OP_r0 MARCH 2015 VANAIR MANUFACTURING INC 800 526 8817 www vanair com 9 7 5 6 4 2 1 3 8 10 11 12 A A 7 2E AIR N ARC 150 SYSTEMS ASSEMBLIES 30 GALLON REMOTE PANEL WELD ONLY 12V...

Page 77: ...MOTE PA23932ID 1 5 HOSE AIR CHARGE PRO 30 GALLON PA32382 1 6 COMPRESSOR ANA 150 PA6010076 001ID 1 7 ID BELT GUARD ASSEMBLY PAA6030024ID 001 1 8 ID FRAME ASSY 30 GAL PA6030026ID 1 9 ID ENGINE DRIVE PAR...

Page 78: ...0 SERIES PAGE 68 090043 OP_r0 MARCH 2015 VANAIR MANUFACTURING INC 800 526 8817 www vanair com 7 2F AIR N ARC 150 SYSTEMS ASSEMBLIES REMOTE PANEL SKID MOUNT WELD ONLY 12V AND 12 24V BATTERY BOOST 4 2 6...

Page 79: ...7 BELT POWER TWIST 100 LINKS DR23692 1 8 BELT SERPENTINE 6 RIB x 56 0 BLACK RUBBER DR270926 1 9 WD ANA 150 18HP ID270921 1 10 COMPRESSOR ANA 150 PA6010076 01ID 1 11 ID BELT GUARD ASSEMBLY PA6030024ID...

Page 80: ...SECTION 7 ILLUSTRATED PARTS LIST AIR N ARC 150 SERIES PAGE 70 090043 OP_r0 MARCH 2015 VANAIR MANUFACTURING INC 800 526 8817 www vanair com 7 3 COMPRESSOR AND PARTS PA6010076 001ID_r3...

Page 81: ...RIPTION PART NUMBER QTY 1 SCREW SER WASH 3 8 16 x 1 25 829706 125 4 2 COMPRESSOR AIR 3 CYL CM271646 1 3 FILTER AIR ASSEMBILY I CM271646 01 3 4 OIL HYD ISO68 SE99966 1qt I Consult Table 7A Recommended...

Page 82: ...STRATED PARTS LIST AIR N ARC 150 SERIES PAGE 72 090043 OP_r0 MARCH 2015 VANAIR MANUFACTURING INC 800 526 8817 www vanair com 7 4A FRAME ASSEMBLY ALL 8 GALLON MODELS PA6030023ID_r2 5 3 7 6 2 1 5 4 1 2...

Page 83: ...6 18 262943 12 2 SCREW TRUSS HD 5 16 18 x 3 4 SS 262945 12 3 PLATFORM 8 GALLON A1270877 1 4 COVER PLATFORM END A17510P 2 5 GROMMET BLACK RUBBER 2 25ID PR74492 3 6 GROMMET BLACK RUBBER 1 25ID PR75487 1...

Page 84: ...TION 7 ILLUSTRATED PARTS LIST AIR N ARC 150 SERIES PAGE 74 090043 OP_r0 MARCH 2015 VANAIR MANUFACTURING INC 800 526 8817 www vanair com 7 4B FRAME ASSEMBLY ALL 30 GALLON MODELS See Note I PA6030026ID_...

Page 85: ...7 www vanair com 7 4B FRAME ASSEMBLY ALL 30 GALLON MODELS ITEM DESCRIPTION PART NUMBER QTY 1 PLATFORM 30 GALLON AND SKID A1270964 1 2 GROMMET BLACK RUBBER 2 25ID PR52720 1 3 GROMMET BLACK RUBBER 2 25I...

Page 86: ...TION 7 ILLUSTRATED PARTS LIST AIR N ARC 150 SERIES PAGE 76 090043 OP_r0 MARCH 2015 VANAIR MANUFACTURING INC 800 526 8817 www vanair com See Note I 7 4C FRAME ASSEMBLY ALL SKID MOUNT MODELS PA6030029ID...

Page 87: ...DELS ITEM DESCRIPTION PART NUMBER QTY 1 PLATFORM 30 GALLON AND SKID A1270964 1 2 MOUNT SKID PRO CONTRACTOR A16986P 2 3 DECAL INFO VANAIR DL271081 1 4 SCREW SER WASH 3 8 16 x 1 FA86645 8 5 GROMMET BLAC...

Page 88: ...ATED PARTS LIST AIR N ARC 150 SERIES PAGE 78 090043 OP_r0 MARCH 2015 VANAIR MANUFACTURING INC 800 526 8817 www vanair com 7 5A CONTROL ASSEMBLY SKID MOUNT 8 GALLON 30 GALLON MODELS PA6120210ID_r0 2 6...

Page 89: ...LBOW 5 16T x 1 4P PUSH ON 267187 1 4 VALVE PILOT 95 125 PSI 1 4 CO25331 1 5 GAUGE AIR CRY 0 200 PSI CO47028 1 6 TEE MALE STREET 1 8 x 1 8 x 1 8 FI31152 1 7 PIPE BRASS BULKHEAD 1 4 NPT FI45068 1 8 TEE...

Page 90: ...CTION 7 ILLUSTRATED PARTS LIST AIR N ARC 150 SERIES PAGE 80 090043 OP_r0 MARCH 2015 VANAIR MANUFACTURING INC 800 526 8817 www vanair com 7 5B CONTROL ASSEMBLY 8 GALLON STAND ALONE MODELS PA6120091ID_r...

Page 91: ...13 FT 264480 1 8 CONNECTOR 37FL MPT 08 x 3 8 860108 038 1 9 VALVE PILOT 95 125 PSI 1 4 CO25331 1 10 GAUGE AIR DRY 0 200 PSI CO47028 1 11 TEE MALE STREET 1 8 x 1 8 x 1 8 FI31152 1 12 PIPE BRASS BULKHEA...

Page 92: ...N ARC 150 SERIES PAGE 82 090043 OP_r0 MARCH 2015 VANAIR MANUFACTURING INC 800 526 8817 www vanair com SEENOTE 2 SEENOTE 2 SEE NOTE 2 SEE NOTE 2 2 7 9 4 8 1 3 6 6 5 9 10 7 5C CONTROL ASSEMBLY 30 GALLO...

Page 93: ...N 1 4T x 1 4P 261310 1 4 CONNECTOR 1 8P x 1 4T PUSH ON 261316 1 5 CONNECTOR 1 4P x 1 4T PUSH ON 261317 1 6 HOSE AIR BRAKE 1 4 264480 4 669 ft 7 VALVE PILOT 95 125 PSI 1 4 CO25331 1 8 TEE MALE STREET 1...

Page 94: ...ATED PARTS LIST AIR N ARC 150 SERIES PAGE 84 090043 OP_r0 MARCH 2015 VANAIR MANUFACTURING INC 800 526 8817 www vanair com 2 8 3 9 1 6 7 5 4 10 10 11 7 5D CONTROL ASSEMBLY REMOTE PANEL SKID MOUNT MODEL...

Page 95: ...ONNECTOR 1 4P x 1 4T PUSH ON 261317 1 5 TUBING 1 4DIA NYLON 230 PSI x 1 FT 264480 1 00 FT 6 ELBOW 5 16T x 1 4 P PUSH ON 267187 1 7 TUBING PLASTIC 5 16 RED 267189 1 00 FT 8 VALVE PILOT 95 125 PSI 1 4 C...

Page 96: ...ARTS LIST AIR N ARC 150 SERIES PAGE 86 090043 OP_r0 MARCH 2015 VANAIR MANUFACTURING INC 800 526 8817 www vanair com 2 5 4 3 9 1 6 7 8 11 13 10 11 12 14 7 5E CONTROL ASSEMBLY ALL STAND ALONE SKID MOUNT...

Page 97: ...1 4 264480 1 11 FT 6 ELBOW 5 16T x 1 4P PUSH ON 267187 1 7 TUBING PLASTIC 5 16 RED 267189 1 000 FT 8 VALVE PILOT 95 125 PSI 1 4 CO25331 1 9 GAUGE AIR DRY 0 200 PSI CO47028 1 10 TEE MALE STREET 1 8 x...

Page 98: ...ION 7 ILLUSTRATED PARTS LIST AIR N ARC 150 SERIES PAGE 88 090043 OP_r0 MARCH 2015 VANAIR MANUFACTURING INC 800 526 8817 www vanair com 7 5F CONTROL ASSEMBLY ALL 8 GALLON REMOTE PANEL MODELS PA6120078I...

Page 99: ...H ON 1 4T x 1 4P 261310 2 4 CONNECTOR 1 8P x 1 4T PUSH ON 261316 1 5 CONNECTOR 1 4P x 1 4T PUSH ON 261317 1 6 TUBING 1 4 DIA NYLON 230 PSI x 13 FT 264480 1 7 VALVE PILOT 95 125 PSI 1 4 CO25331 1 8 TEE...

Page 100: ...ION 7 ILLUSTRATED PARTS LIST AIR N ARC 150 SERIES PAGE 90 090043 OP_r0 MARCH 2015 VANAIR MANUFACTURING INC 800 526 8817 www vanair com 7 6A ENGINE AND DRIVE PARTS ALL STAND ALONE MODELS PA6100022ID 00...

Page 101: ...M8 88808 200 1 9 OIL MOTOR 10W 30 844300 001 2 QTS 10 TERMINAL PUSH ON 22 18GA 180 849522 180 2 11 PANEL ENGINE CONTROL 18HP STANDALONE A1271038 1 12 SHEAVE SERPENTINE 6 GROOVE A12924Z 1 13 SWITCH IGN...

Page 102: ...ION 7 ILLUSTRATED PARTS LIST AIR N ARC 150 SERIES PAGE 92 090043 OP_r0 MARCH 2015 VANAIR MANUFACTURING INC 800 526 8817 www vanair com 7 6B ENGINE AND DRIVE PARTS ALL REMOTE PANEL MODELS PA6100018 002...

Page 103: ...1 4 KEY SQUARE 1 4 x 1 4 x 2 5 821104 250 1 5 CAPSCREW HEX M8 1 25 x 25mm 828008 025 1 6 CAPSCREW S H 10 24UNC x 1 828302 100 3 7 WASHER LOCK 10 838502 047 3 8 WASHER LOCK METRIC M8 838808 200 1 9 OI...

Page 104: ...SECTION 7 ILLUSTRATED PARTS LIST AIR N ARC 150 SERIES PAGE 94 090043 OP_r0 MARCH 2015 VANAIR MANUFACTURING INC 800 526 8817 www vanair com 7 7 BELT GUARD ASSEMBLY PA6030024 001_r0...

Page 105: ...6 CAPSCREW HEX GR5 3 8 16 x 829106 200 1 7 SCREW SER WASH 5 16 18 x 0 75 829705 075 5 8 SCREW SER WASH 5 16 18 x 1 829705 100 2 9 WASHER FLAT 5 16 838205 071 1 10 WASHER FLAT 3 8 838206 071 1 11 WASH...

Page 106: ...ERIES PAGE 96 090043 OP_r0 MARCH 2015 VANAIR MANUFACTURING INC 800 526 8817 www vanair com 2 3 1 4 40 27 10 22 10 11 10 42 10 41 41 28 18 29 21 34 20 37 8 7 8A ELECTRICAL SYSTEM ALL MODELS EXCEPT REMO...

Page 107: ...829106 300 1 30 HARNESS PRO STAND ALONE PANEL EP42685 1 10 SCREW SER WASH 5 16 18 x 0 75 829705 075 10 31 HARNESS STAND ALONE FUEL LEVEL EP44840 1 11 SCREW SER WASH 5 16 18 x 1 829705 100 9 32 BATTERY...

Page 108: ...C 150 SERIES PAGE 98 090043 OP_r0 MARCH 2015 VANAIR MANUFACTURING INC 800 526 8817 www vanair com 6 9 5 7 15 35 11 19 12 25 11 17 14 26 13 36 11 13 7 8A ELECTRICAL SYSTEM ALL MODELS EXCEPT REMOTE PANE...

Page 109: ...829106 300 1 30 HARNESS PRO STAND ALONE PANEL EP42685 1 10 SCREW SER WASH 5 16 18 x 0 75 829705 075 10 31 HARNESS STAND ALONE FUEL LEVEL EP44840 1 11 SCREW SER WASH 5 16 18 x 1 829705 100 9 32 BATTERY...

Page 110: ...AIR N ARC 150 SERIES PAGE 100 090043 OP_r0 MARCH 2015 VANAIR MANUFACTURING INC 800 526 8817 www vanair com 1 2 3 4 10 21 22 10 11 10 34 16 32 20 33 19 31 10 7 8B ELECTRICAL SYSTEM ALL REMOTE PANEL MOD...

Page 111: ...3 1 7 NUT HEX 3 8 16 826206 337 1 24 BUSHING JA QD 7 8 DIA 3 BO DR23056Z 1 8 CAPSCREW S H 10 24UNC x 1 828302 100 3 25 HARNESS ANA 150 A9HP REMOTE EP270920 1 9 CAPSCREW HEX GR5 3 8 16 x 3 829106 300 1...

Page 112: ...AIR N ARC 150 SERIES PAGE 102 090043 OP_r0 MARCH 2015 VANAIR MANUFACTURING INC 800 526 8817 www vanair com 9 8 6 7 5 13 11 32 13 15 18 12 23 11 24 17 14 11 7 8B ELECTRICAL SYSTEM ALL REMOTE PANEL MODE...

Page 113: ...3 1 7 NUT HEX 3 8 16 826206 337 1 24 BUSHING JA QD 7 8 DIA 3 BO DR23056Z 1 8 CAPSCREW S H 10 24UNC x 1 828302 100 3 25 HARNESS ANA 150 A9HP REMOTE EP270920 1 9 CAPSCREW HEX GR5 3 8 16 x 3 829106 300 1...

Page 114: ...AIR N ARC 150 SERIES PAGE 104 090043 OP_r0 MARCH 2015 VANAIR MANUFACTURING INC 800 526 8817 www vanair com 8 1 8 4 7 3 5 6 9 2 1 5 6 11 12 10 10 7 9A AIR STORAGE ASSEMBLY ALL 8 GALLON STAND ALONE AND...

Page 115: ...TEE SWIVEL JIC FxMxM 8 267943 004 1 5 NUT HEX FLANGE 1 4 20 825304 236 4 6 SCREW SER WASH 1 4 20 x 0 75 829704 075 4 7 CONNECTOR 37FL MPT 08 x 1 2 860108 050 1 8 ELBOW 37FL 90M 08 x 1 2 860208 050 2...

Page 116: ...P_r0 MARCH 2015 VANAIR MANUFACTURING INC 800 526 8817 www vanair com 4 3 5 7 2 7 6 8 4 9 13 10 12 11 7 2 4 8 2 6 4 3 9 1 5 10 7 9B AIR STORAGE ASSEMBLY ALL 30 GALLON STAND ALONE MODELS PA89907ID_r2 7...

Page 117: ...WASH 3 8 16 x 1 FA86645 8 12 TEE BRASS BRANCH TEE 1 4 NPT FI41491 1 13 VALVE PETCOCK VALVE 1 4 NPT FI74953 1 PLEASE NOTE WHEN ORDERING PARTS INDICATE MACHINE SERIAL NUMBER 7 9B AIR STORAGE ASSEMBLY A...

Page 118: ...LIST AIR N ARC 150 SERIES PAGE 108 090043 OP_r0 MARCH 2015 VANAIR MANUFACTURING INC 800 526 8817 www vanair com 8 3 6 12 19 12 16 15 18 11 10 14 13 11 11 17 2 9 7 5 1 4 11 7 10A FUEL TANK ASSEMBLY ALL...

Page 119: ...18 x 0 75 829705 075 4 8 HOSE FUEL 5 16 SAE 30R7 x 10 LG 842315 031 1 9 TANK FUEL 4 5 GAL TETHERED A1271616 1 10 DECAL NO E85 GAS CAP LOGO DL270183 1 11 CLAMP HOSE T BOLT STYLE 13mm SS FA38355 4 12 C...

Page 120: ...RTS LIST AIR N ARC 150 SERIES PAGE 110 090043 OP_r0 MARCH 2015 VANAIR MANUFACTURING INC 800 526 8817 www vanair com 6 9 9 3 1 9 5 9 2 7 8 4 16 17 10 14 11 12 13 15 10 7 10B FUEL TANK ASSEMBLY ALL 30 G...

Page 121: ...FUEL PICK UP A1270944 1 7 TANK FUEL EXTENDED RUN TETHERED A1271617 1 8 DECAL NO E85 GAS CAP LOGO DL270183 1 9 CLAMP HOSE T BOLT STYLE 13mm SS FA38355 4 10 CLAMP HOSE T BOLT STYLE FA66533 2 11 HOSEBAR...

Page 122: ...ION 7 ILLUSTRATED PARTS LIST AIR N ARC 150 SERIES PAGE 112 090043 OP_r0 MARCH 2015 VANAIR MANUFACTURING INC 800 526 8817 www vanair com 7 10C FUEL TANK ASSEMBLY ALL FUEL PUMP REMOTE MODELS PA6140009ID...

Page 123: ...ON PART NUMBER QTY 1 HOLDER FUSE ATC STYLE 263172 1 2 FUSE ATC 5 AMP TAN 263532 1 3 SCREW SER WASH 1 4 20 x 0 75 829704 075 2 4 CLAMP HOSE T BOLT STYLE 13mm SS FA38355 2 5 HOSEBARB 1 8 MNPT X 1 4 BRAS...

Page 124: ...SECTION 7 ILLUSTRATED PARTS LIST AIR N ARC 150 SERIES PAGE 114 090043 OP_r0 MARCH 2015 VANAIR MANUFACTURING INC 800 526 8817 www vanair com 7 11 DECAL LOCATIONS...

Page 125: ...676 1 11 DECAL NO E85 GAS CAP DL270183 1 12 LABEL EPA EMISSSIONS 271790 13 1 13 DECAL WARNING DO NOT TOP OFF 272649 1 I Decal locations for skid mount model are the same as decals 1 2 3 4 and 7 above...

Page 126: ...SECTION 7 ILLUSTRATED PARTS LIST AIR N ARC 150 SERIES PAGE 116 090043 OP_r0 MARCH 2015 VANAIR MANUFACTURING INC 800 526 8817 www vanair com 7 12 WIRING DIAGRAM AIR N ARC 150 ID271665_r2...

Page 127: ...AIR N ARC 150 SERIES SECTION 7 ILLUSTRATED PARTS LIST 090043 OP_r0 MARCH 2015 PAGE 117 VANAIR MANUFACTURING INC 800 526 8817 www vanair com ID272688_r0 7 13 WIRING DIAGRAM AIR N ARC 150 REMOTE PANEL...

Page 128: ...SECTION 7 ILLUSTRATED PARTS LIST AIR N ARC 150 SERIES PAGE 118 090043 OP_r0 MARCH 2015 VANAIR MANUFACTURING INC 800 526 8817 www vanair com 7 14 FLOW SCHEMATIC DIAGRAM 1 OF 4 ID274888_r0 1of4...

Page 129: ...AIR N ARC 150 SERIES SECTION 7 ILLUSTRATED PARTS LIST 090043 OP_r0 MARCH 2015 PAGE 119 VANAIR MANUFACTURING INC 800 526 8817 www vanair com 7 14 FLOW SCHEMATIC DIAGRAM 2 OF 4 ID274888_r0 2of4...

Page 130: ...SECTION 7 ILLUSTRATED PARTS LIST AIR N ARC 150 SERIES PAGE 120 090043 OP_r0 MARCH 2015 VANAIR MANUFACTURING INC 800 526 8817 www vanair com 7 14 FLOW SCHEMATIC DIAGRAM 3 OF 4 ID274888_r0 3of4...

Page 131: ...AIR N ARC 150 SERIES SECTION 7 ILLUSTRATED PARTS LIST 090043 OP_r0 MARCH 2015 PAGE 121 VANAIR MANUFACTURING INC 800 526 8817 www vanair com 7 14 FLOW SCHEMATIC DIAGRAM 4 OF 4 ID274888_r0 4of4...

Page 132: ...SECTION 7 ILLUSTRATED PARTS LIST AIR N ARC 150 SERIES PAGE 122 090043 OP_r0 MARCH 2015 VANAIR MANUFACTURING INC 800 526 8817 www vanair com 7 15A INSTALLATION AND DIMENSIONS 8 GALLON TANK 050666ID_ r1...

Page 133: ...R N ARC 150 SERIES SECTION 7 ILLUSTRATED PARTS LIST 090043 OP_r0 MARCH 2015 PAGE 123 VANAIR MANUFACTURING INC 800 526 8817 www vanair com 7 15B INSTALLATION AND DIMENSIONS 30 GALLON TANK 050677 003ID_...

Page 134: ...SECTION 7 ILLUSTRATED PARTS LIST AIR N ARC 150 SERIES PAGE 124 090043 OP_r0 MARCH 2015 VANAIR MANUFACTURING INC 800 526 8817 www vanair com 7 15C INSTALLATION AND DIMENSIONS SKID MOUNT 050672 003ID_r0...

Page 135: ...e bend radius should be provided to avoid collapsing of line and 3 Exceeding minimum bend radius will greatly reduce hose assembly life 4 Use elbows or other adapters as necessary to eliminate excess...

Page 136: ...SECTION 7 ILLUSTRATED PARTS LIST AIR N ARC 150 SERIES PAGE 126 090043 OP_r0 MARCH 2015 BLANK PAGE VANAIR MANUFACTURING INC 800 526 8817 www vanair com...

Page 137: ...6 001 050672 001 050678 001 050667 001 050673 001 050679 001 050668 001 050674 001 050680 001 050669 001 050675 001 050681 001 Vanair Manufacturing Inc 10896 West 300 North Michigan City IN 46360 Phon...

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Vanair ALL-IN-ONE POWER SYSTEM AIR N ARC 150 Series, Operations Manual & Parts List

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