Vanair Air N Arc All-in-One Power Systems 300 Operations Manual & Parts List Download

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AIR N ARC

300 SERIES ALL-IN-ONE POWER SYSTEM

TABLE OF CONTENTS

P01080-003

PAGE - VII

APPENDIX A: ADDITIONAL INFORMATION................. 157

A.1

ELECTRIC MOTOR CHART - STARTING WATTS........................................................................ 157

A.2

EXTENSION CORD CHART.......................................................................................................... 158

A.3

WATTAGE REQUIREMENTS FOR COMMON RECEPTACLE UNITS ......................................... 159

A.4

AIR TOOL AIR CONSUMPTION CHART ...................................................................................... 160

A.5

AIR N ARC 300 SERIES ALL-IN-ONE POWER SYSTEM AVAILABLE OPTIONS LIST............... 161

A.6

HOSE INSTALLATION GUIDE....................................................................................................... 163

APPENDIX B: INSTRUMENT PANEL FUNCTIONS ...... 165

B.1

INSTRUMENT PANEL KEY FUNCTION MAP............................................................................... 165

MACHINE PACKAGE ON/OFF OPERATION FUNCTIONS (B.2.~)

B.2.1 INSTRUMENT PANEL -

OFF

FUNCTION ..................................................................................... 166

B.2.2 INSTRUMENT PANEL -

KEY TO ON

FUNCTION ......................................................................... 167

B.2.3 INSTRUMENT PANEL -

KEY TO START

FUNCTION ................................................................... 168

B.2.4 INSTRUMENT PANEL -

KEY TO RUN (ON)

FUNCTION.............................................................. 169

COMPRESSOR MODE FUNCTIONS (B.3.~)

B.3.1 INSTRUMENT PANEL -

COMPRESSOR OFF

FUNCTION .......................................................... 170

B.3.2 INSTRUMENT PANEL -

COMPRESSOR ON

FUNCTION ............................................................ 171

DC WELDER/CHARGER MODE FUNCTIONS (B.4.~)

B.4.1 INSTRUMENT PANEL - WELDER/CHARGER OFF FUNCTION .................................................. 172

B.4.2 INSTRUMENT PANEL -

DC CHARGER (12V)

FUNCTION........................................................... 173

B.4.3 INSTRUMENT PANEL -

DC CHARGER (12V BOOST)

FUNCTION ............................................. 174

B.4.4 INSTRUMENT PANEL -

DC CHARGER (24V BOOST)

FUNCTION ............................................. 175

B.4.5 INSTRUMENT PANEL -

WELDER CC

FUNCTION ....................................................................... 176

B.4.6 INSTRUMENT PANEL - WELDER CV FUNCTION ....................................................................... 177

GENERATOR MODE FUNCTIONS (B.5.~)

B.5.1 INSTRUMENT PANEL -

GENERATOR OFF

FUNCTION .............................................................. 178

B.5.2 INSTRUMENT PANEL -

GENERATOR ON

FUNCTION ................................................................ 179

APPENDIX C: MAINTENANCE AND SERVICE LOG .... 181

C.1

GENERAL DESCRIPTION............................................................................................................. 181

C.2

MAINTENANCE AND SERVICE LOG ........................................................................................... 182

Summary of Contents for Air N Arc All-in-One Power Systems 300

Page 1: ...odifications to the system components WILL VOID THE WARRANTY Always inform Vanair Manufacturing Inc before beginning any changes to the Air N Arc system NOTE Use only Vanair Vanguard Premium Synthetic...

Page 2: ...cial industrial users and persons trained and experienced in the use and maintenance of industrial equipment In the event of a warranty claim covered by this Limited Warranty the exclusive remedies sh...

Page 3: ...NAIR ADVANTAGE 1 SECTION 1 SAFETY 3 1 1 GENERAL INFORMATION 3 1 2 DANGERS WARNINGS CAUTIONS AND NOTES 3 1 3 INTERNATIONAL SAFETY SYMBOL 4 1 4 ARC WELDING HAZARDS 4 1 4 1 ELECTRICAL SHOCK CAN KILL 4 1...

Page 4: ...HEATING 12 1 6 3 COMPRESSED AIR CAN CAUSE INJURY 13 1 6 4 TRAPPED AIR PRESSURE AND WHIPPING HOSES CAN CAUSE INJURY 13 1 6 5 HOT METAL FROM AIR ARC CUTTING AND GOUGING CAN CAUSE FIRE OR EXPLOSION 13 1...

Page 5: ...ON OIL FILTER 25 2 4 ENGINE 25 2 5 AC GENERATOR 26 2 6 INSTRUMENTATION 27 2 6 1 VOLTS AMPS METER 28 2 6 2 WELDER FUNCTION SWITCHES 28 2 6 3 DC CHARGER MODE TOGGLE SWITCH 28 2 6 4 VOLTS AMPS MANUAL AD...

Page 6: ...D SHUTDOWN PROCEDURE 46 5 2 1 ENGINE START UP 47 5 2 2 ENGINE SHUTDOWN 47 5 3 ENGINE THROTTLE CONTROL FUNCTIONS 48 5 4 OPERATING THE WELDER 49 5 4 1 WELDER OPERATING PROCEDURE 49 5 4 1 1 CC CONSTANT C...

Page 7: ...E MOUNTING 78 6 5 8 2 CONNECTING THE NEW SOLENOID VALVE 80 6 5 9 DRAINING THE AIR TANK 81 6 5 10 CHECKING THE AIR TANK RELIEF VALVE 82 6 5 11 REBUILDING THE MINIMUM PRESSURE CHECK VALVE 82 6 5 11 1 SE...

Page 8: ...SOR FLOW SCHEMATIC DIAGRAM 115 SECTION 9 ILLUSTRATED PARTS LIST 117 9 1 PARTS ORDERING PROCEDURE 117 TABLE 9A RECOMMENDED SPARE PARTS LIST 118 9 2 AIR N ARC 300 SYSTEMS ASSEMBLIES 120 9 3 COMPRESSOR A...

Page 9: ...B 2 3 INSTRUMENT PANEL KEY TO START FUNCTION 168 B 2 4 INSTRUMENT PANEL KEY TO RUN ON FUNCTION 169 COMPRESSOR MODE FUNCTIONS B 3 B 3 1 INSTRUMENT PANEL COMPRESSOR OFF FUNCTION 170 B 3 2 INSTRUMENT PA...

Page 10: ...TABLE OF CONTENTS AIR N ARC 300 SERIES ALL IN ONE POWER SYSTEM PAGE VIII P01080 003 BLANK PAGE...

Page 11: ...ximum short circuit current with consistent amperage regardless of the voltage output Constant Voltage CV Welding Machine This type of welding machine output maintains a relatively stable consistent v...

Page 12: ...circuit is open The voltage is impressed upon the circuit however so that when the circuit is completed the current will flow immediately Plasma Arc Cutting An arc cutting process which severs metal b...

Page 13: ...essure Gauge Reads amount of pressure in the air hose which supplies the tool with air Moisture Separators devices for collecting and removing moisture precipitated from the air or gas during the proc...

Page 14: ...GLOSSARY AIR N ARC 300 SERIES ALL IN ONE POWER SYSTEM PAGE XII 090010 OP_r0 BLANK PAGE...

Page 15: ...is form is used for the purpose of soliciting a warranty case All of the field information except for the bottom section block fields which include Disposition of Goods Notifications and Additional No...

Page 16: ...eturn the item If the part is not returned within this period the RMA is void and any claims will be denied Before sending a warranty part to a customer Vanair will need a P O or credit card number to...

Page 17: ...OICES FOR PARTS RETURNED ANY PARTS RETURNED VIA INVOICE WILL BE RETURNED FREIGHT COLLECT NO PARTS ARE TO BE RETURNED FREIGHT COLLECT Vanair Mfg Inc strives to continuously improve its customer service...

Page 18: ...epartment by email at service vanair com if you have any questions Return parts to the address listed above INSTRUCTIONS TO CUSTOMERS 1 Product must be returned within 30 days from the day the RMA is...

Page 19: ...iable service This unit is weather proof and able to operate in temperature extremes ranging from 20 F to 110 F see Section 6 7 Extreme Condition Operation The AC generator features a brushless mainte...

Page 20: ...e at all times to insure proper voltage output This publication contains the latest information available at the time of preparation Every effort has been made to ensure accuracy However Vanair Manufa...

Page 21: ...itions which will cause death severe injury equipment damage or destructive malfunctions WARNING Identifies actions or conditions which may cause death severe injury equipment damage or destructive ma...

Page 22: ...and machine internal circuits are also live when power is on In semiautomatic or automatic wire welding the wire wire reel drive roll housing and all metal parts touching the welding wire are electric...

Page 23: ...y if damaged bare wiring can kill Turn off all equipment when not in use Do not use worn damaged undersized or poorly spliced cables Do not drape cables over your body If earth grounding of the work p...

Page 24: ...ell ventilated or while wearing an air supplied respirator Always have a trained watch person nearby Welding fumes and gases can displace air and lower the oxygen level causing injury or death Be sure...

Page 25: ...isted in Safety Standards Wear approved safety glasses with side shields under your helmet Use protective screens or barriers to protect others from flash glare and sparks warn others not to watch the...

Page 26: ...able as close to the welding area as practical to prevent welding current from traveling long possibly unknown paths and causing electric shock sparks and fire hazards Do not use welder to thaw frozen...

Page 27: ...or before going near arc welding gouging or spot welding operations Shielding gas cylinders contain gas under high pressure If damaged a cylinder can explode Since gas cylinders are normally part of t...

Page 28: ...Standards 1 5 ENGINE HAZARDS 1 5 1 BATTERY EXPLOSION CAN BLIND Always wear a face shield rubber gloves and protective clothing when working on a battery Stop engine before disconnecting or connecting...

Page 29: ...rom moving parts Reinstall doors panels covers or guards when servicing is finished and before starting engine Before working on generator remove spark plugs or injectors to keep engine from kicking b...

Page 30: ...exhaust and exhaust pipes way from flammables 1 5 9 EXHAUST SPARKS CAN CAUSE FIRE Use approved engine exhaust spark arrester in required areas see applicable codes 1 6 COMPRESSED AIR HAZARDS 1 6 1 BRE...

Page 31: ...ng or changing attachments or opening compressor oil drain or oil fill cap 1 6 5 HOT METAL FROM AIR ARC CUTTING AND GOUGING CAN CAUSE FIRE OR EXPLOSION Do not cut or gouge near flammables Watch for fi...

Page 32: ...nit 1 7 2 OVERHEATING CAN DAMAGE MOTORS Turn off or unplug equipment before starting or stopping engine Do not let low voltage and frequency caused by low engine speed damage electric motors 1 7 3 FLY...

Page 33: ...ompressor if applicable maintenance and service according to this manual and the engine air compressor if applicable manuals 1 7 8 H F RADIATION CAN CAUSE INTERFERENCE High frequency H F can interfere...

Page 34: ...l occurs the user must take extra measures such as moving the welding machine using shielded cables using line filters or shielding the work area 1 8 CALIFORNIA PROPOSITION 65 WARNINGS Welding or cutt...

Page 35: ...0900 web site www cganet com Code for Safety in Welding and Cutting CSA StandardW117 2 from Canadian Standards Association Standards Sales 178 Rexdale Boulevard Rexdale Ontario Canada M9W 1R3 phone 8...

Page 36: ...re to electromagnetic fields when welding or cutting To reduce magnetic fields in the workplace use the following procedures 1 Keep cables close together by twisting or taping them 2 Arrange cables to...

Page 37: ...shut down 1 12 DISPOSING OF MACHINE FLUIDS Always dispose of machine fluids under the guidance of all applicable local regional and or federal law Vanair encourages recycling when allowed For additio...

Page 38: ...NGINE OIL FILL PORT G COMPRESSOR AIR INLET FILTER Y COMPRESSOR PRESSURE SHUTDOWN SWITCH 185 PSI H COMPRESSOR UNIT Z ENGINE AIR FILTER J COMPRESSOR FLUID DRAIN TUBE AA ENGINE OIL DIPSTICK K AIR OUTLET...

Page 39: ...rced through the rotating screws in the compression chamber Because of this concept compressed air is generated on demand System Component or Component Group Manual Section Location COMPRESSED AIR SYS...

Page 40: ...y about 40 psig Only the compressed air within the compressor unit will reduce due to the operation of the minimum pressure check valve This reduction in internal air pressure reduces the power requir...

Page 41: ...om venting down through the compressor during unload when the compressor automatically relieves to 40 psig during non use of the service air and during shutdown 2 2 6 PRESSURE RELIEF VALVE See Figure...

Page 42: ...f vapor This prevents the moisture from condensing out in the system and contaminating the lubricant The cooler core for the 300 Series Power System relies on the cooling fan to suck fresh air from ou...

Page 43: ...an cooler This element requires regular replacement to prolong the life of the compressor system For routine maintenance of the spin on filter consult Sections 6 2 and 6 3 for maintenance schedules an...

Page 44: ...vel gauge that is located on the instrument panel The fuel level gauge receives its level signal from the fuel sender that is located in the fuel tank The fuel system contains two fuel filters Figure...

Page 45: ...procedures as described in Section 5 Operation and Appendix B System Component or Component Group Manual Section Location INSTRUMENTATION 2 6 page 27 Volts Amps Meter 2 6 1 page 28 Welder Function Swi...

Page 46: ...sting 2 6 2 WELDER FUNCTION SWITCHES The constant current CC or constant voltage CV toggle switch lets the operator choose the type of power supply desired CC Mode Constant Amperage CV Mode Constant V...

Page 47: ...TOGGLE SWITCH 2 6 3 C DC CHARGER WELDER TOGGLE SWITCH 2 6 2 L VOLTS AMPS MANUAL ADJUSTMENT DIAL 2 6 4 D FUEL GAUGE 2 6 13 M COMPRESSOR ON OFF SWITCH 2 6 5 E HOUR METER 2 6 13 N AIR PRESSURE GAUGE 2 6...

Page 48: ...battery cable receptacle contains a weather resistant cap 2 6 9 GENERATOR CONTROL ON OFF TOGGLE SWITCH The generator control ON OFF switch engages the AC generator When off the outlets are de energize...

Page 49: ...ng procedures as found in Section 4 Operation to determine the integration of the engine with each separate system function 2 6 13 FUEL GAUGE HOUR METER The fuel gauge hour meter contains two separate...

Page 50: ...SECTION 2 DESCRIPTION AIR N ARC 300 SERIES ALL IN ONE POWER SYSTEM PAGE 32 090010 OP_r0 BLANK PAGE...

Page 51: ...Limits 20 F to 110 F I For in depth specifications and requirements regarding the Kohler 29 EFI engine refer to the Engine Operator s Manual IIEthanol blended fuels such as E85 are prohibited for use...

Page 52: ...5 18 29 23 5 16 24 12 9 19 14 24 18 29 20 33 26 3 8 16 16 12 30 23 40 30 45 35 49 39 3 8 24 22 16 35 25 45 35 50 40 54 44 7 16 14 24 17 50 35 60 45 70 55 76 61 7 16 20 34 26 55 40 70 50 80 60 85 68 1...

Page 53: ...r Hz no load 61 1 AC generator 240 plug 243 3 AC generator 120 plug 122 2 AC generator 120 plug 122 2 Welder Max Voltage 70 10 Welder Min Voltage 20 5 Welder Max Amperage 300 5 Welder Max CV Voltage 4...

Page 54: ...SECTION 3 SPECIFICATIONS AIR N ARC 300 SERIES ALL IN ONE POWER SYSTEM PAGE 36 090010 OP_r0 BLANK PAGE...

Page 55: ...5 13 for engine oil 4 3 SERVICE BODY PREP Consult Section 3 Specifications for dimension requirements and the following instructions System Component or Part Group Task Manual Section Location Machin...

Page 56: ...fuel filter under the hood of the machine KEY DESCRIPTION A 47 inches B 6 inches C 65 angle D 39 inches E 66 inches F 48 inches panel remote mounted G 66 inches panel mounted All length measurements...

Page 57: ...not come in contact with exhaust parts 4 4 MACHINE PACKAGE MOUNTING When determining package position on vehicle be aware of the minimum space requirements needed for cooling and circulation requirem...

Page 58: ...ening Connect the air line via the JIC fitting on the end of the air tank and connect and secure the weather proof connectors The plugs are all differentiated to ensure that they cannot be mis connect...

Page 59: ...ith four bolts inserted from the bottom See Figures 4 1 and Diagram 4 5 for location Diagram 4 5 shows mounting hole footprint as well 10 Start the unit and fully test all functions Warm the unit to f...

Page 60: ...G HOLE 0 563 THRU 4X 47 12 FUEL FILL UNDER DOOR 6 0 6 0 SEE NOTE 1 SEE NOTE 1 EXHAUST OUTLET CAN BE ROTATED ANY 90 DIRECTION PANEL MOUNTED CAN BE REMOTE CONTROL PANEL 5 17 6 44 12 88 13 25 AIR INTAKE...

Page 61: ...PAGE 43 4 5 INSTALLATION AND DIMENSIONS DIAGRAM PART 2 OF 2 11 50 13 25 0 38 16 50 23 50 14 50 12 13 40 38 10 47 7 86 47 00 47 54 0 27 53 77 21 00 30 88 27 13 2 0 8 41 LOCATION 65 LIFTING HOOK 7 72 10...

Page 62: ...DC CHARGER 12V 24V TOGGLE SWITCH C DC CHARGER WELDER TOGGLE SWITCH L VOLTS AMPS MANUAL ADJUSTMENT DIAL D FUEL GAUGE M COMPRESSOR ON OFF SWITCH E HOUR METER N AIR PRESSURE GAUGE F ENGINE CONTROL ON OF...

Page 63: ...e Mode Using a Voltage Sensing Suit case Feeder 5 4 1 2 page 50 CV Contant Voltage Mode Using a Spool Gun 5 4 1 3 page 51 Operating the Generator 5 5 page 52 Operating the Air Compressor 5 6 page 53 O...

Page 64: ...ed in detail in Appendix B of this manual Consult Sections B 1 Instrument Panel Key Function Map and particularly Sections B 2 1 NOTE If start up and shut down procedures are not followed damage to th...

Page 65: ...on and minimimize undue stress that may occur during the next start up session if some of the machine conditions were left in working mode s or had auxiliary power draws left intact such as a tool rec...

Page 66: ...ow 100 PSI or Set PressureII ON OFF OFF Engine runs at full throttle 3600 RPM Tank Pressure Above 100 PSI or Set PressureII OFF OFF OFF Engine runs at idle speed 1650 RPM ready for application ON OFF...

Page 67: ...connect the electrode holder to the positive port and the ground clamp to the negative port For Direct Current Electrode Negative DCEN connect the electrode holder to the negative port and the ground...

Page 68: ...ct between the electrode and the metal for 30 seconds the engine will return to idle 5 4 1 2 CV CONSTANT VOLTAGE MODE USING A VOLTAGE SENSING SUITCASE FEEDER CV Constant Voltage Mode commonly referred...

Page 69: ...on of the ground clamp into the negative welder connection port on the control panel Insert the power lead segment from spool gun adapter into the positive welder connection port on the control panel...

Page 70: ...rator is operating at a high percentage of its rated capacity and the welder and air compressor are also being used the resulting drop in engine speed may produce a low voltage condition that will dam...

Page 71: ...reset the breakers Figure 5 4 5 6 OPERATING THE AIR COMPRESSOR The air compressor and the supply of high pressure air can be turned off Whenever the pressure in the air tank drops below 150 psi or the...

Page 72: ...factory CAUTION Exposed high pressure air lines on the unit become hot during operation keep everyone clear WARNING DO NOT charge or boost while in Weld Mode Personal injury or damage may occur TABLE...

Page 73: ...the engine and wait for all indicator lights to turn off Place the DC Welder Charger selector toggle switch in the DC Charger position and then the DC Charger Mode switch to the correct position The e...

Page 74: ...SECTION 5 OPERATION AIR N ARC 300 SERIES ALL IN ONE POWER SYSTEM PAGE 56 090010 OP_r0 BLANK PAGE...

Page 75: ...onsistent service regimen be established for engine oil changes and engine and compressor air filter servicing The following schedule is designed so that many of the other maintenance tasks are comple...

Page 76: ...g a maintenance routine log For assistance in obtaining routine maintenance or replacement parts consult Section 9 1 Parts Ordering Procedure and Table 9A Recommended Spare Parts List NOTE Follow the...

Page 77: ...s Manual to change the engine oil and engine oil filter 3 Wash engine air pre cleaner Remove and wash engine air filter precleaner Consult the Engine Operator s Manual for procedure 4 Check engine oi...

Page 78: ...ssary Consult Sections 6 5 16 1 and 6 5 16 2 for procedures on how to check and re tension the air compressor drive belt 15 Inspect air compressor drive belt and serpentine welder drive belt for wear...

Page 79: ...the welding leads and battery charging cables If so equipped ensure that welding leads are satisfactory for operation no cracks or advanced wear Repair or replace as necessary 26 Inspect welding elec...

Page 80: ...IOD MAINTENANCE SCHEDULE Hourly or Calendar Period whichever comes first NOTE First 20 Hours of Operation After 8 Hours or Daily Every 100 Hours or One Year Every 200 Hours After 600 Hours If working...

Page 81: ...when ordering new replacement parts consult Section 9 1 Parts Ordering Procedure and Table 9A Recommended Spare Parts List NOTE If additional spare parts are being stored for future use make certain...

Page 82: ...Pressure Check Valve 6 5 11 page 82 Setting the Minimum Pressure Valve 6 5 11 1 page 84 Inspecting the System Coolers 6 5 12 page 84 Checking the Engine Oil 6 5 13 page 84 Adjusting The Engine Speed 6...

Page 83: ...is or damage NOTE to perform a more thorough inspection of the compressor air filter element refer to Section 6 5 1 2 If element is in adequate shape to continue using 5 Re seat the filter element B i...

Page 84: ...ment uses a pleated paper type filter to carefully remove accumulated dirt before being compression can begin DO NOT clean the compressor air filter element To replace worn or damaged air filter with...

Page 85: ...air filter compartment housing and remove the three 3 wing screws A from cover C 3 Remove air filter B and put it aside temporarily so it will not get damaged or soiled the full air filter inlet valve...

Page 86: ...IDE R PLATE SET G SPRING R1 VALVE HEAD H NUT R2 WEIGHT J SPRING GUIDE S O RING K SPRING T CONTROL LINKAGE Order Air Inlet Valve Rebuild Kit no 264154 101 Figure 6 3 Air Inlet Filter Rebuild Kit D A B...

Page 87: ...the range indicated by wet level mark on dipstick D as per Figure 6 4 DANGER NEVER check the compressor oil level with the compressor running Hot oil is under pressure and will spray causing severe bu...

Page 88: ...eded but DO NOT overfill 7 Replace oil fill cap dipstick B and tighten 6 5 4 REPLACING THE COMPRESSOR OIL FILTER ELEMENT The compressor oil filter element is a spin on disposable type Consult Figure 6...

Page 89: ...seal between the element and the filter head B 6 Install the new element A by manually turning it clockwise onto the filter head B until the seal contacts the machined groove on the rim of the filter...

Page 90: ...ANGING THE COMPRESSOR OIL During periodic maintenance intervals or more frequently if needed it will be necessary to perform a complete compressor system oil change Follow the procedure below along wi...

Page 91: ...ly turn off and verify the level of compressor oil E 6 5 6 REPLACING THE SPIN ON AIR OIL COALESCER The air oil coalescer element is a spin on disposable type Consult Figure 6 7 and use the following p...

Page 92: ...al repair kit no 264472 The compressor belt and compressor drive sheave must first be removed in order to access the seal components Refer to Figure 6 8 and the following procedure to perform maintena...

Page 93: ...RESSOR FRONT COVER E WASHER S O RING F SERPENTINE BELT COMPRESSOR T SHAFT SEAL RING G CAPSCREW M8 x 1 25 x 30MM U SEAL O RING H WASHER V INNER RING J SHEAVE WASER W SPACER K DRIVE SHEAVE X KEY L AIR E...

Page 94: ...nt cover R to the front of the compressor unit 6 Remove the front cover R to expose the seal assembly Remove the worn shaft seal ring T seal o ring U inner ring V and spacer W from the end of the male...

Page 95: ...Repeat Step 17 for the three remaining holes until the aligned tensioner plate L and compressor cover R are secured snugly to the compressor unit Do not tighten the capscrews as the tensioner plate wi...

Page 96: ...Unpack the new solenoid valve from the kit packaging 2 Unscrew the screw A securing the connector head B to the valve body G and gently pull the connector away from the solenoid block s connection pin...

Page 97: ...HEADI J VALVE MOUNTING BLOCK C SET COLLAR CONNECTOR HEAD I K INLET SIDE SCREW D SEAL L PRY SLOT E CONNECTION PINS M CONNECTOR HEAD BASE F PNEUMATIC TUBE CONNECTORI N PIN RE CONFIGURATION G VALVE BODY...

Page 98: ...from the pneumatic tube connection F to separate the tube from the body 5 Remove the four 4 screws H securing the solenoid block to the unit 6 Position the new solenoid valve body so that the four 4 m...

Page 99: ...d of the machine For areas of high ambient moisture content the valve may need to be checked more than once per day This valve may be accessed at any time including while the machine is in operation T...

Page 100: ...heard 3 Let go of the ring the valve should automatically reset into its containment position and the hissing sound should stop NOTE If a hissing sound of escaping air is persistent and the valve wil...

Page 101: ...body 6 Wipe internal surface of valve body D with a clean cloth 7 Consult Figure 6 12 and re assemble the kit by replacing all old parts with corresponding part provided in the kit 8 Once the kit part...

Page 102: ...aintenance Schedule Table inspect the cooler fins of both the engine and the compressor for any build up of dirt or contamination Should any residue appear during inspection clear with the use of air...

Page 103: ...E 090010 OP_r0 PAGE 85 KEY DESCRIPTION A ENGINE COOLER B COMPRESSOR SYSTEM FAN COOLER Figure 6 13 Cooler Maintenance A B KEY DESCRIPTION A ENGINE DIPSTICK B ENGINE OIL FILL PORT C ACCEPTABLE RANGE FOR...

Page 104: ...h the compressor starts pumping Anytime the pressure in the tank falls below this pressure the compressor is allowed to start pumping The Cut out pressure is defined as the pressure in which the compr...

Page 105: ...of 25 psi difference between the cut in and cut out pressures for the system to operate properly KEY DESCRIPTION KEY DESCRIPTION A BATTERY BRACKET D COVER RETAINING SCREW B PRESSURE SWITCH E COMPRESSO...

Page 106: ...nsion tester to measure the deflection from a given force 6 5 16 1 RE TENSIONING THE AIR COMPRESSOR SERPENTINE DRIVE BELT Consult Figure 6 16 and the following procedure 1 With the machine off and the...

Page 107: ...o position KEY DESCRIPTION KEY DESCRIPTION A TENSIONER PLATE MOUNTING AND ADJUSTMENT BOLTS E Loosen bolts to allow tensioner plate to pivot manually to achieve new belt tensioned posi tion B IDLER F P...

Page 108: ...ng cable F lock washer D and washer E securing the cable to the floor 4 Position and route the new air compressor serpentine belt as shown in Figure 6 18 making sure that it goes on the outside of the...

Page 109: ...ERPENTINE BELT C COMPRESSOR UNIT IDLER SHEAVE D AIR COMPRESSOR DRIVE SHEAVE Figure 6 18 Compressor Serpentine Belt Positioning A C D B KEY DESCRIPTION KEY DESCRIPTION A ENGINE E WASHER B ENGINE CLUTCH...

Page 110: ...ner plate to its maximum position 4 Once the position is achieved that accounts for a satisfactory tension in the belt torque the bolt C to 12 ft lbs 16 3 Nm to secure the tensioner plate B into posit...

Page 111: ...The worn generator serpentine belt can now be replaced Refer to Figure 6 20 and the following steps 4 Using a 3 4 socket wrench on belt pulley C nut pivot the belt tensioner G to relieve enough tensio...

Page 112: ...belt will need to be checked for proper tension Consult Section 6 5 16 3 on how to re tension the generator serpentine belt 6 6 SERVICING THE SYSTEM FUSES AND CIRCUIT BREAKERS Consult Figure 6 21 for...

Page 113: ...30 Amp Fuse No EL94073 6 25 B 40 Amp Auto Reset Breaker No 270492 6 25 C System Component or Part Group Task Manual Section Location Extreme Condition Operation 6 7 page 95 Cold Weather Operation 6 7...

Page 114: ...0 AMP FUSE INSTRUMENT PANEL C 5 AMP FUSE THROTTLE G RELAYS x 7 40 AMP D 15 AMP FUSE FAN Figure 6 22 Power System Fuse Locations A B C D E F G KEY DESCRIPTION A 10 AMP FUSES EACH B 30 AMP FUSE C 40 AMP...

Page 115: ...line deicer product may need to be used Check the fuel filter regularly to insure that it contains no water Vanguard Premium Synthetic Oil is suitable for use from 40 F to 110 F Drain the moisture fro...

Page 116: ...ery cable that is connected to the positive side of the battery Depressurize the air tank and open the drain valve on the tank Cover the unit with a tarp or plastic to prevent the accumulation of dust...

Page 117: ...ions that may occur during the operation life of the machine package the Troubleshooting Guide may not cover all possible situations Be aware that additional trou bleshooting information may be found...

Page 118: ...ish as necessary Consult the Engine Operator s Manual for additional information on engine maintenance Pinched fuel line Replace or reroute if necessary Plugged fuel filter s Replace if necessary Refe...

Page 119: ...g Replace if switch continues to deviate from setting Pressure switch faulty Replace pressure switch Throttle solenoid stuck Check throttle solenoid Replace if necessary Check throttle relay replace i...

Page 120: ...ply Wrong fuel type fill Use only gasoline do not use E85 etc Refer to Engine Operator s Manual for information on engine fuel type to use Engine air filter contaminated Check air filter Replace if ne...

Page 121: ...Engine Speed and the Engine Operator s Manual Fan not operating Check fan fuse for continuity and replace if necessary See Section 6 6 Servicing the System Fuses and Circuit Breakers Check fan switch...

Page 122: ...corrective action Check air tools for wear damage or malfunctions Replace or repair Compressor capacity too low to accommodate demand Substitute larger capacity compressor system Compressor air filter...

Page 123: ...if ice is present clear and remove Control line connections are not prop erly seated poor connection quality Check lines for proper seating ensure line ends have been cut cleanly and are square DO NO...

Page 124: ...nd or relays Check fuses and relays for continuity Replace if necessary Belt s Belt s out of position or malfunctioning Consult Section 6 5 16 and its sub sections Low service air output Clogged compr...

Page 125: ...st Inlet valve piston stuck in down posi tion Check for proper operation with an auxiliary air source replace or rebuild inlet valve Leaking compressor shaft seal Replace shaft seal with available kit...

Page 126: ...em fails to build up pressure Service valve is open Close service valve Pressure gauge is malfunctioning Check pressure gauge function control line routing adjust repair or replace as necessary Check...

Page 127: ...ist and or straighten out any suspected cable tensions Carefully wipe off any contaminants to receptacle connectors before re connecting Replace any worn or damaged cables or receptacles Contact Vanai...

Page 128: ...r Refer to Section 6 6 Servicing the System Fuses and Circuit Breakers Low AC voltage Engine speed too low for demand Adjust speed control Consult Section 6 5 14 Adjusting the Engine Speed and the Eng...

Page 129: ...oblems that may arise while operating the All In One Power System within its intended use The flow schematic and wiring diagram should be used together when identifying any potential prob lems They ar...

Page 130: ...ROTTLE SOLENOID FAN RELAY 4E 4F INSTRUMENT PANEL MACHINE AC GENERATOR 30A BREAKERS 20A BREAKERS 240V 30A RECEPTACLE 120V 20A RECEPTACLE RED BLACK WHITE GREEN NOTE 1 HARNESS REFERENCE 1 1 EP269869 MAIN...

Page 131: ...WELD CHARGE MASTER POT CC CV 12V 24V WELD CHARGE LIGHTS SWITCHES NOTE 1 HARNESS REFERENCE 1 1 EP269871 INSTRUMENT PANEL LIGHTS 1 2 EP269872 INSTRUMENT PANEL SWITCHES 1 3 EP270315 INSTRUMENT PANEL DISP...

Page 132: ...MA269937 14 150 12 6 MA269937 16 174 14 6 MA269937 18 198 16 6 MA269937 22 246 20 6 54 4 6 72 6 0 120 10 0 144 12 0 168 14 0 192 16 0 216 18 0 264 22 0 MA269937 24 288 24 0 270 22 6 ITEM 1 ITEM 2 ITE...

Page 133: ...INLET SOLENOID VALVE H OIL COOLER FAN ASSEMBLY C AIR OIL COALESCER SEPARATOR J COMPRESSOR OIL FILTER D MINIMUM PRESSURE CHECK VALVE K PRESSURE SWITCH E AIR TANK L RELIEF VALVE F AIR OUT RECEPTACLE M C...

Page 134: ...SECTION 8 DIAGRAMS AIR N ARC 300 SERIES ALL IN ONE POWER SYSTEM PAGE 116 090010 OP_r0 BLANK PAGE...

Page 135: ...al Number of the machine package This can be obtained from the Bill of Lading for the machine pack age or from the compressor unit serial number plate See Figure 9 1 for location of machine package se...

Page 136: ...23 C 19 CO276748 Gauge Hour Meter 1 9 7 22 20 267305 Relay 50 Amp control panel 1 9 7 35 21 270501 Relay 40 Amp main harness 7 Fig 6 22 G 22 264325 Switch 240 Deg F NC 1 9 3 11 23 CO270157 Breaker Cir...

Page 137: ...AIR N ARC 300 SERIES ALL IN ONE POWER SYSTEM SECTION 9 ILLUSTRATED PARTS LIST 090010 OP_r0 PAGE 119 NOTES...

Page 138: ...SECTION 9 ILLUSTRATED PARTS LIST AIR N ARC 300 SERIES ALL IN ONE POWER SYSTEM PAGE 120 090010 OP_r0 8 5 6 2 9 1 3 7 4 9 2 AIR N ARC 300 SYSTEMS ASSEMBLIES 6130008ID_r0...

Page 139: ...EMBLY PA6000027ID 1 2 ID COMPRESSOR PARTS ASSY PA6010015ID 1 3 ID COOLING SYSTEM PA6020017ID 1 4 ID FRAME CANOPY PA6030007ID 1 5 INSTRUMENT PANEL PA6040010ID 1 6 ID GENERATORS AND PARTS PA6050004ID 1...

Page 140: ...19 20 19 11 35 32 18 21 6 13 8 27 2 36 49 2 42 40 48 10 45 9 5 4 17 31 13 14 33 37 30 29 24 34 41 24 38 22 SEE NOTE I SEE NOTE III 44 43 12 12 FRONT VIEW SHOWING TENSIONER 23 28 39 28 33 26 46 31 7 1...

Page 141: ...11 1 11 SWITCH TEMP 240 DEG F NC 264325 1 12 WASHER SEALING BSPP 4 264449 001 3 13 WASHER SEALING BSPP 8 264449 003 3 14 ADAPTER MALE PIPE x M BSPP 1 2 264494 003 1 15 OIL VANGUARD 2 5 QT INITIAL FILL...

Page 142: ...3 COMPRESSOR AND PARTS ASSEMBLY CONT 1 19 20 19 11 35 32 18 21 6 13 8 27 2 36 49 2 42 40 48 10 45 9 5 4 17 31 13 14 33 37 30 29 24 34 41 24 38 22 SEE NOTE I SEE NOTE III 44 43 12 12 FRONT VIEW SHOWING...

Page 143: ...16ID X 21 32OD 2 PIECE LOCKING FA21391 1 42 TEE MALE STREET 1 8 x 1 8 x 1 8 FI31152 1 43 PIPE BRASS PLUG COUNTERSUNK 1 8 NPT FI67437 1 44 COMPRESSOR TO OIL COOLER TU270069 001 1 45 COMPRESSOR TO OIL C...

Page 144: ...LUSTRATED PARTS LIST AIR N ARC 300 SERIES ALL IN ONE POWER SYSTEM PAGE 126 090010 OP_r0 12 5 8 6 7 3 13 2 4 1 9 10 11 14 15 15 FLOW DIRECTION 16 1 BACK VIEW OF COOLER 2 3 15 15 16 9 4 COOLING SYSTEM 6...

Page 145: ...NK 266801 1 5 HEAD OIL FILTER 3 8 268264 1 6 ELBOW PIPE STREET 3 8 801115 015 1 7 BUSHING RED STEEL 1 2 x 3 8 807602 015 1 8 NIPPLE PIPE GALV 3 8 x 3 823106 030 1 9 NUT HEX FLANGE 1 4 20 825304 236 4...

Page 146: ...LIST AIR N ARC 300 SERIES ALL IN ONE POWER SYSTEM PAGE 128 090010 OP_r0 13 4 3 30 11 4 3 1 5 21 15 17 6 25 29 16 8 27 9 25 12 6 6 17 14 8 27 29 31 32 25 25 26 20 28 7 28 7 32 22 1 9 5 FRAME AND CANOPY...

Page 147: ...LATFORM A1269476 1 12 CANOPY HOOD A1269763 1 13 CANOPY FRONT A1269764 1 14 CANOPY SIDE LH A1269765 1 15 CANOPY SIDE RH A1269766 1 16 CANOPY BACK UPPER A1269767 1 17 CANOPY BACK LOWER A1269768 1 18 COV...

Page 148: ...TS LIST AIR N ARC 300 SERIES ALL IN ONE POWER SYSTEM PAGE 130 090010 OP_r0 17 6 6 32 16 25 15 25 23 8 32 4 3 18 1 5 24 10 9 14 13 31 20 12 6 32 31 19 24 10 27 29 32 25 25 30 2 1 9 6 FRAME AND CANOPY 2...

Page 149: ...1 PLATFORM A1269476 1 12 CANOPY HOOD A1269763 1 13 CANOPY FRONT A1269764 1 14 CANOPY SIDE LH A1269765 1 15 CANOPY SIDE RH A1269766 1 16 CANOPY BACK UPPER A1269767 1 17 CANOPY BACK LOWER A1269768 1 18...

Page 150: ...RATED PARTS LIST AIR N ARC 300 SERIES ALL IN ONE POWER SYSTEM PAGE 132 090010 OP_r0 9 7 INSTRUMENT PANEL 6040010ID_r0 TOGGLE SWITCHES AND POTENTIOMETER ARE INCLUDED WITH HARNESS EP269872 WIRING INST P...

Page 151: ...20 X 3 4 LG 829404 075 6 12 SCREW SER WASH 5 16 18 x 0 75 829705 075 2 13 WASHER FLAT 1 4 838204 071 2 14 WASHER LOCK 1 4 838504 062 8 15 ELBOW 45 DEG 1 2 MPT x 8 MJIC 860008 050 1 16 FACEPLATE CONTRO...

Page 152: ...PARTS LIST AIR N ARC 300 SERIES ALL IN ONE POWER SYSTEM PAGE 134 090010 OP_r0 TOGGLE SWITCHESAND POTENTIOMETERARE INCLUDED WITH HARNESS EP269872 WIRING INS T PNL SWITCHES NOTE 9 7 INSTRUMENT PANEL CO...

Page 153: ...NST PNL SWITCH EP269872 1 38 HARNESS WIRE INST PNL DISPLAY EP270055 1 39 HARNESS WELD CABLE JUMPER EP270171 1 40 HARNESS A C PANEL TO MACHINE EP270230 1 41 SCREW PHILLIPS PAN HEAD 10 32 X 1 2 LG SS FA...

Page 154: ...LIST AIR N ARC 300 SERIES ALL IN ONE POWER SYSTEM PAGE 136 090010 OP_r0 3 13 17 20 4 14 8 17 14 18 28 10 23 24 11 22 19 7 16 14 12 2 15 5 27 11 14 4 14 25 26 9 1 7 16 6 16 13 21 13 13 1 1 9 8 GENERAT...

Page 155: ...MACH SHOULDER 1 2X 3 3 4 830508 375 2 13 WASHER FLAT 3 8 838206 071 11 14 WASHER FLAT 1 2 838208 112 5 15 WASHER LOCK 1 4 838504 062 3 16 WASHER LOCK 3 8 838506 094 8 17 WASHER LOCK 1 2 838508 125 3...

Page 156: ...SECTION 9 ILLUSTRATED PARTS LIST AIR N ARC 300 SERIES ALL IN ONE POWER SYSTEM PAGE 138 090010 OP_r0 9 9 ENGINE AND DRIVE PARTS 6100007ID_r0...

Page 157: ...04 125 3 10 CAPSCREW HEX GR5 5 16 18 x 1 829105 100 1 11 SCREW SER WASH 1 4 20 x 0 75 829704 075 2 12 SCREW SER WASH 5 16 18 x 0 75 829705 075 2 13I CAPSCREW HEX GR8 7 16 20 X 2 1 2 LG 829807 250 1 14...

Page 158: ...SECTION 9 ILLUSTRATED PARTS LIST AIR N ARC 300 SERIES ALL IN ONE POWER SYSTEM PAGE 140 090010 OP_r0 9 9 ENGINE AND DRIVE PARTS CONTINUED 6100007ID_r0...

Page 159: ...PENTINE 8 GROOVE A15891Z 1 29 CLUTCH CMS 5 8 P D 8 GRV SHEAVE DR269574 1 30 BUSHING SDS QD 1 1 8 DIA DR85785Z 1 31 HOSE DRAIN 3 8 X 12 LG 3 8 NPT EN22698 1 32 ENGINE GAS KOHLER 29 HP EFI EN269528 1 33...

Page 160: ...SECTION 9 ILLUSTRATED PARTS LIST AIR N ARC 300 SERIES ALL IN ONE POWER SYSTEM PAGE 142 090010 OP_r0 9 10 ELECTRICAL SYSTEM 6120040ID_r0...

Page 161: ...WASHER LOCK 1 4 838504 062 4 6 BRACKET BATTERY A1270053 1 7 CIRCUIT BREAKER 30 AMP CO71774 2 8 BOX BATTERY EL269924 1 9I HARNESS WIRE MAIN EP269869 1 10I HARNESS WIRE WELDER EP269873 1 11I HARNESS WI...

Page 162: ...ILLUSTRATED PARTS LIST AIR N ARC 300 SERIES ALL IN ONE POWER SYSTEM PAGE 144 090010 OP_r0 11 9 10 12 3 4 3 21 3 19 5 3 18 17 13 2 3 22 6 20 6 3 16 14 3 8 15 9 1 7 W O L F 9 11 FUEL TANK ASSEMBLY PA614...

Page 163: ...25502 083 2 9 NUT HEX LOCKING 5 16 18 825505 166 6 10 WASHER FLAT 5 16 838205 071 6 11 FUEL TANK 12 GAL A1269741 1 12 TUBE FUEL PICK UP A1269744 1 13 FUEL FILL NECK A1270005 1 14 BRACKET WIRING HARNES...

Page 164: ...SECTION 9 ILLUSTRATED PARTS LIST AIR N ARC 300 SERIES ALL IN ONE POWER SYSTEM PAGE 146 090010 OP_r0 9 12 AIR STORAGE ASSEMBLY 6000027ID_r0...

Page 165: ...37 1 4 VALVE RELIEF 200 PSI 1 4 NPT MALE 264232 1 5 NUT HEX FLANGE 5 16 18 825305 283 4 6 CONNECTOR 37FL MPT 08 x 1 2 860108 050 1 7 ELBOW 37FL 90M 08 x 1 2 860208 050 1 8 TEE 37FL M BR 8 x 1 2 861708...

Page 166: ...ON 9 ILLUSTRATED PARTS LIST AIR N ARC 300 SERIES ALL IN ONE POWER SYSTEM PAGE 148 090010 OP_r0 3 Inside view of hood panel ends Inside view of hood panel 1 2 4 5 6 7 8 9 13 DECAL AND PLATE LOCATIONS 1...

Page 167: ...ON DL270120 1 2 DECAL SULPHURIC ACID 264375I 1 3 DECAL HOT PARTS 264372I 1 4 DECAL CARBON MONOXIDE 264376I 1 5 DECAL VANAIR 265605I 1 6 DECAL CAP REMOVAL 049685I 1 7 DECAL EXPLOSIVE FUEL 264377I 1 8 D...

Page 168: ...SECTION 9 ILLUSTRATED PARTS LIST AIR N ARC 300 SERIES ALL IN ONE POWER SYSTEM PAGE 150 090010 OP_r0 1 2 3 4 6 5 9 13 DECAL AND PLATE LOCATIONS 2 OF 4...

Page 169: ...BER QTY 1I DECAL ROTATING PARTS 264374 1 2I DECAL ACCIDENTAL STARTS 264373 1 3 DECAL VANGUARD OIL 263533 2 1 4 DECAL VANGUARD OIL FILL CAP 263533 1 1 5I DECAL GAS ONLY 1 6 DECAL DO NOT USE E 85 DL2701...

Page 170: ...SECTION 9 ILLUSTRATED PARTS LIST AIR N ARC 300 SERIES ALL IN ONE POWER SYSTEM PAGE 152 090010 OP_r0 AIR TANK DRAIN Drain Daily 1 2 3 4 5 6 7 9 13 DECAL AND PLATE LOCATIONS 3 OF 4...

Page 171: ...CAL READ MANUAL 049117 1 2I DECAL ENGINE OIL DRAIN ANA82 1 3 DECAL ANA BY VANAIR WHT 269706 1 4I DECAL COMPRESSOR FLUID DRAIN 1 5I DECAL AIR HOSE 261885 1 6I DECAL BREATHING AIR 361886 1 7 DECAL AIR T...

Page 172: ...SECTION 9 ILLUSTRATED PARTS LIST AIR N ARC 300 SERIES ALL IN ONE POWER SYSTEM PAGE 154 090010 OP_r0 Rear View 5 2 Front View 2 3 4 1 9 13 DECAL AND PLATE LOCATIONS 4 OF 4...

Page 173: ...DECAL ANA 300 VANAIR LOGO 16 5 DL269707 1 2 DECAL ANA BY VANAIR WHT 269706 2 3 DECAL ANA 300 PERF BADGE BLK DL269703 1 4 DECAL ANA 300 PERF BADGE WHT DL269704 1 5 DECAL ANA 300 VANAIR LOGO 21 DL269709...

Page 174: ...SECTION 9 ILLUSTRATED PARTS LIST AIR N ARC 300 SERIES ALL IN ONE POWER SYSTEM PAGE 156 090010 OP_r0 BLANK PAGE...

Page 175: ...NDUCTION MOTOR CAPACITOR MOTOR SPLIT PHASE MOTOR 1 6 275 400 600 850 1200 1 4 400 500 850 1050 1700 1 3 450 600 950 1350 1950 1 2 600 750 1300 1800 2600 3 4 850 1000 1900 2600 X 1 1000 1250 2300 3000...

Page 176: ...feet 50 100 feet 100 150 f 2 240 480 22 20 18 3 360 720 22 18 16 4 480 960 20 16 16 5 600 1200 18 16 14 6 720 1440 18 16 14 8 960 1920 16 14 12 10 1200 2400 16 12 12 12 1440 2880 16 12 10 14 1680 366...

Page 177: ...nt portable 1300 Heater portable liquid fuel 50 000 btu 675 225 100 000 btu 1260 420 150 000 btu 1875 625 Impact wrench 1 2 750 600 3 4 900 750 1 1400 1200 Milk cooler 1800 1100 Mixer 3 cubic feet 230...

Page 178: ...Drill 4 CFM Drill 4 CFM Screw Driver 2 5 CFM Impact Screw Driver 4 CFM Speed Saw 5 6 CFM Body Saw 8 CFM Jig Saw 6 CFM 16 Gauge Nibbler 4 CFM Cut Off Tool 4 CFM 150 mm Air Hammer 4 CFM 190 mm Air Hamm...

Page 179: ...with all switches off After the machine has warmed up the compressor can be turned on 265870 1 2 BATTERY BOOST CABLES These cables are 25 feet in length with quik connect ends MA269938 1 set 3 AIR TAN...

Page 180: ...MA269814 25 1 13 WELD LEAD 50 feet in length 1 0 cable with electrode holder and connector 330 amp MA269814 50 1 14 WELD LEAD 25 feet in length 1 0 cable with ground clamp and connector 330 amp MA2698...

Page 181: ...oid collapsing of line and restriction of flow 3 Exceeding minimum bend radius will greatly reduce hose assembly life 4 Use elbows or other adapters as necessary to eliminate excess hose length and to...

Page 182: ...APPENDIX A ADDITIONAL INFORMATION AIR N ARC 300 ALL IN ONE POWER SYSTEM PAGE 164 090010 OP_r0 BLANK PAGE...

Page 183: ...GE 12V BOOST FUNCTION DC CHARGE 24V BOOST FUNCTION WELDER OFF FUNCTION SECTION B 4 1 DC CHARGE 12V FUNCTION SECTION B 4 2 SECTION B 4 3 SECTION B 4 4 WELDER MODE FUNCTIONS WELDER CC FUNCTION WELDER CV...

Page 184: ...N SUSTAINED OR RESPONSE CONDITION 1 Key OFF A Hour meter constantly displays total hours B Generator Compressor and Welder switches should all be in the off positions C NOTE Pressure gauge may or may...

Page 185: ...T PANEL KEY TO ON FUNCTION 1 A B C B B FUNCTION ACTION SUSTAINED OR RESPONSE CONDITION 1 Key to ON A Hour meter constantly displays total hours fuel level meter illu minates B All welder generator LED...

Page 186: ...total hours fuel level meter continues to display BI The engine cranks and starts up It will come to an elevated RPM for about three 3 seconds and return to idle 2 The key automatically reverts back...

Page 187: ...fuel level meter con tinues to display BII Engine runs at low idle speed I The On function for a running system refers to the reverted condition of the ignition switch after the engine has completed...

Page 188: ...stantly displays total hours fuel level meter con tinues to display B The ignition position is ON with the engine operating in low idle C Air pressure gauge may or may not read pressure indication dep...

Page 189: ...desired working pressure DII Compressed air will be available at the machine outlet and both outlets on the panel box E I The starting condition for operating the compressor begins after the engine s...

Page 190: ...displays total hours fuel level meter con tinues to display B The CC CV selector switch will be in either position but will not affect the display I The starting condition for operating the DC Welder...

Page 191: ...e 12V position B The ignition position is ON with the engine operating in low idle CII 12V DC Charger Mode LED is lit D Volt LED will be on display will indicate the programmed charge voltage for the...

Page 192: ...con tinues to display 2 DC Charger Mode switch is in the 12V Boost position B The ignition position is ON with the engine operating in low idle CII 12V Boost DC Charger Mode LED is lit D Volt LED will...

Page 193: ...con tinues to display 2 DC Charger Mode switch is in the 24V Boost position B The ignition position is ON with the engine operating in low idle CII 24V Boost DC Charger Mode LED is lit D Volt LED will...

Page 194: ...in low idle C Amp LED is on display briefly shows amperage setting requested from potentiometer DIII then will show the amper age currently being used at the attached welder leads I When DC Welder Cha...

Page 195: ...th the engine operating in low idle C Volt LED is on display briefly shows voltage setting requested from potentiometer DIII then will show the voltage currently being used at the attached welder lead...

Page 196: ...ionI A Hour meter constantly displays total hours fuel level meter con tinues to display BI The ignition position is ON with the engine operating in low idle IThe On function for a running system refe...

Page 197: ...NDITION 1 Generator switch is in ON positionI A Hour meter constantly displays total hours fuel level meter con tinues to display BI The ignition position is ON with the engine operating in high idle...

Page 198: ...APPENDIX B INSTRUMENT PANEL FUNCTIONS AIR N ARC 300 SERIES ALL IN ONE POWER SYSTEM PAGE 180 090010 OP_r0 BLANK PAGE...

Page 199: ...ng up a rou tine and orderly schedule to track machine maintenance and repair refer to Section 6 Maintenance and particu larly Section 6 3 Maintenance Schedule Table For procedure on ordering parts co...

Page 200: ...E POINTS Date Completed 50 HOURS OR TWO MONTHS SERVICE POINTS Dates Completed 100 HOURS OR FOUR MONTHS SERVICE POINTS Dates Completed Parts Replaced 200 HOURS OR EIGHT MONTHS SERVICE POINTS Dates Comp...

Page 201: ...E POINTS Date Completed 50 HOURS OR TWO MONTHS SERVICE POINTS Dates Completed 100 HOURS OR FOUR MONTHS SERVICE POINTS Dates Completed Parts Replaced 200 HOURS OR EIGHT MONTHS SERVICE POINTS Dates Comp...

Page 202: ...APPENDIX C MAINTENANCE AND SERVICE LOG AIR N ARC 200 SERIES ALL IN ONE POWER SYSTEM PAGE 184 090010 OP_r0 BLANK PAGE...

Page 203: ...BLANK PAGE...

Page 204: ...s Subject to Change Without Prior Notice 050518 Vanair Manufacturing Inc 10896 West 300 North Michigan City IN 46360 Phone 219 879 5100 800 526 8817 Service Fax 219 879 5335 Parts Fax 219 879 5340 Sal...

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