background image

17

 

 

1.12  Failure table 

As a result of normal use, parts will be wear out. (for example Flails and V-belts). 

Pay Attention

: only use original "Perfect" parts that are listed in the parts book. 

 

Failure 

Causes 

Solution 

Strong vibration and too much 
noise 

Flails not evenly worn out 

Change flails, complete with bolt and 
nut as a pair or as complete set 
 

(more) Flails are fixed and don

move 

Clean the Machine so that the flails 
can be move. 

One or more flails are lost or 
broken 

Change flails. 

Thread or other stuff wrapped 
around the flail rotor. 

Remove pollution 

Flail rotor not in balans 

Check the rotor / bearings and when is 
necessary, must it be balanced 

Bearings of Flail rotor are worn 
out 

Change bearings and / or flails 

PTO shaft isn

t in line 

Change PTO shaft 

Machine and or mow quality 
won

t work very well 

Machine isn

t horizontal 

adjusted with the bottom 

Check rear roller and / or upper 
linkage adjustment. When is necessary 
add it in the correct way 

Flails are worn out 

Klepels compleet met bouten en 
moeren vervangen 

Speed flail rotor too low 

Increase PTO speed 

Rijsnelheid te hoog 

Reduce speed 

V-belt tension too low 

Check V-belt tension and retension if 
necessary   

V-belt is worn out 

Change complete set V-belts 

Cutting height too low adjusted 

Check rear roller adjustment and 
change that when necessary  

Cutting height too high adjusted 

Check rear roller adjustment and 
change that when necessary 

Flail rotor won

t rotate 

Flail rotor is stuck through 
pollution 

Remove dirt and clean the machine 

Overrunning clutch in PTO shaft 
or Gearbox is wrong or broken. 
PTO goes constantly through 
overrunning. 

Change overrunning clutch PTO shaft 
or gear box 

PTO shaft runs, but flail rotor 
don

V-belt broken 

Change set V-belts 

Overlaoding clutch (Optional) is 
wrong adjusted or worn out  

Adjust the spring package correctly or 
change the clutch plates 

Rear roller turns heavily or is 
blokked 

Rear roller bearings broken or 
filled with mud 

Changes bearings and grease these to 
the correct level  

Running dry, without grease 

Grease bearings until the grease 
comes outside 

Dirt between roller and scraper 
 

Remove dirt  

V-belt problems ( too much 
belts are worn out, belts burns 

V-belts not correct adjusted 

Check V-belt adjustment and when 
needed adjust it correctly 

Summary of Contents for Perfect ZF2

Page 1: ...Van Wamel B V Energieweg 1 6658 AE Beneden Leeuwen The Netherlands Van Wamel B V Uw PERFECT dealer Owner s manual Manuel d instruction 31 0 487 59 29 44 www perfectvanwamel com perfect vanwamel nl pa...

Page 2: ......

Page 3: ...ble Articul Type ZF2 Version V 03 01 01 2018 E Instruction manual page 3 and following Part list page 100 and following F Manuel d instruction page et suivant Pi ces de rechange page 100 et suivant Co...

Page 4: ...2...

Page 5: ...safety are marked with this symbol Pass all these user and precaution instructions also to other users When ordering spare parts please indicate model name and serial number part number and descripti...

Page 6: ...4...

Page 7: ...5 Mechanical check up 11 1 6 Driving speed 11 1 7 Gearbox 11 1 8 Power Belt 12 1 9 Flails 13 1 9 1 General 13 1 9 2 In service 13 1 9 3 Replacement of flails 13 1 10 Service 13 1 10 1 P T O shaft 13 1...

Page 8: ...afeguarded against all damage caused by working cutting conditions not mentioned permitted by the manufacturer All damages costs caused by this kind of usage are for the account of the user of the mac...

Page 9: ...d counter weights Be careful keep sufficient brake distance 17 Take care of the outstanding machine in turns 18 Do not take the machine in service before you have checked the condition of all protecti...

Page 10: ...150 180 210 240 Speed flail omw min 2225 2225 2225 2225 Number of flails n 16 18 22 24 Minimum tractor power kW hp 44 60 50 68 55 75 65 88 Maximum tractor power without clutch kW hp 75 100 75 100 75 1...

Page 11: ...will hear a clear click check if the cutting head is locked Put the valve of the cutting head ram in the return position and move the mower to the offset position and stop this action suddenly If the...

Page 12: ...the length of the overlap of the protection elements this should be at least 50 mm 2 The guard tube of the P T O shaft must be secured against rotation by the little chains Always speed up the P T O s...

Page 13: ...pr tension of the Power belt chapter 1 8 condition of cutting flails chapter 1 9 grease points chapter 1 10 1 6 Driving speed Depending on quantity size and character of vegetation and working condit...

Page 14: ...y To check the correct pr tension of the Power belt you have to take the length of the tensioning spring The opening to check the length of the spring will you find at the left bottom side of the main...

Page 15: ...the tractor P T O shaft should be disengaged immediately Check the condition of flails and flail rotor Replace broken or damaged parts by original Perfect parts 1 9 3 Replacement of flails Handle as f...

Page 16: ...sequently unscrew the nuts No 4 again up to the end of the thread 1 10 3 Bearing houses flail rotor The bearing houses of the flail rotor have to be lubricated every 4 hours of service 1 10 4 Bearing...

Page 17: ...es of the bearings of the rear roller have to be lubricated every 4 hours of service 1 10 10 Obstacle Safety device To be sure the obstacle safety device will work when necessary you have to clean the...

Page 18: ...wing release tension of V belts re new the gearbox oil re place the flails if necessary check which parts have to be replaced or repaired wash and clean the machine properly lubricate the bearings and...

Page 19: ...il rotor too low Increase PTO speed Rijsnelheid te hoog Reduce speed V belt tension too low Check V belt tension and retension if necessary V belt is worn out Change complete set V belts Cutting heigh...

Page 20: ...l rotor machine is overloaded Slow down speed and or check rear roller adjustment Oil loss from gearbox Oil seal s damaged worn out Change oil seal s Machine has Machine has high wear and tear Cutting...

Page 21: ...when operating Nr 51 Shut off engine and remove key before performing maintenance or repair work Nr 53 Stay clear of swinging area of machine Nr 54 Wait until all machine components have completely s...

Page 22: ...the following product flail mower To which this declaration relates is in compliance with the relevant harmonised directive standard 2006 42 EG List of subtitles and references harmonised standards u...

Page 23: ...r ZF2 150 180 210 106 Gearbox ZF2 240 Bo tier ZF2 240 107 Flail rotor flails 0 8 kg Rotor de marteaux marteaux de 0 8 kg 108 Rear roller Rouleau 109 Cutting head ram V rin de la t te 110 Flow controll...

Page 24: ......

Page 25: ...len MB x 30 11 3 02904 Bout Bolt Schraube Boulen MB x 30 8 3 02904 Bout Bolt Schraube Boulen MB x 30 10 3 02904 Bout Bolt Schraube Boulen MB x 30 12 3 02904 25 Borgmoer Locknut Sicherungsmutter Ecrou...

Page 26: ......

Page 27: ......

Page 28: ......

Page 29: ......

Page 30: ......

Page 31: ......

Page 32: ......

Page 33: ......

Page 34: ......

Page 35: ......

Page 36: ......

Page 37: ......

Page 38: ......

Page 39: ...02902 3 02902 15 Veerring Springwasher Federring Rondelle d arr t MB 6 3 02876 3 02876 3 02876 3 02876 16 Afstandsring Spaeer Distanzring Entretoise 1 4 15458 4 15458 4 15458 4 15458 17 Kogellager Bea...

Page 40: ......

Page 41: ......

Page 42: ......

Page 43: ......

Page 44: ......

Page 45: ......

Page 46: ......

Page 47: ......

Page 48: ......

Page 49: ...washer Federring Rondelle d arr t M8 6 3 02876 3 02876 3 02876 3 02876 16 Afstandsring Spacer Distanzring Entretoise 1 4 15458 4 15458 4 15458 4 15458 17 Kogellager Bearing Lager Roulement 2309 2 3 03...

Page 50: ......

Page 51: ......

Page 52: ......

Page 53: ......

Page 54: ......

Page 55: ......

Page 56: ......

Page 57: ...Boulen Tornillo M12 1 25 x35 48 27 Spanbus Bushing B chse Bague 15 mm 9 Spanbus Bushing B chse Bague 15 mm 12 Spanbus Bushing B chse Bague 15 mm 12 Spanbus Bushing B chse Bague 15 mm 16 28 Borgring L...

Page 58: ......

Page 59: ......

Reviews: