VALSTEAM ADCA ADCAMAT ECRU Installation And Maintenance Instructions Manual Download Page 8

  

 

VAL

S

TEAM

 

ADCA

                        

We reserve the right to change the design and material of this product without notice.

  

 

 

 

IMI ECRU E 01.18

 

 

3.2 Function 

 

The standard control system includes a main incoming (isolator) switch, contactors and overloads for each pump. The 
front of the control panel includes a ‘Power On’ LED indicator, pump ‘Running’, pump ‘Trip’ LED indicators for each 
pump  and  a  selector  switch  for  alternating  between  automatic,  off,  and  manual  operation.  Pump  operation  itself  is 
controlled via ‘Start’ and ‘Stop’ buttons that are separate for each pump.  
Also included are two LED indicators that light up in case of a ‘Low water level’ or ‘High water level’ alarm. Volt-free 
telemetry  terminals  are  included  for  remote  stats:  ‘Low  water  level’,  ‘High  water  level’  alarm  and  pump  fault  (‘Trip’) 
alarms.  
 
The  ‘Low  water  level’  and  ‘High  water  level’  alarms  (both  visual  indicators  and  volt-free  terminals)  are  cleared  out 
automatically when the condensate level is between normal levels. Consider normal levels every time the water level 
is above the ‘Lower water level’ and below the ‘High water level’.  
 
Level measurement is performed by means of bi-stable magnetic reed switches installed on a magnetic level indicator 
or conductive level probes installed on top of the  vessel. Both versions share the same control features. The version 
which includes conductive level measurement is fitted as standard with a level gauge.  
 
The  control  system  features  an  alternating  relay,  which  alternates  the  duty  of  each  pump  at the  end  of  every  cycle. 
Each  pump will start  its duty  when the ‘Pump start level’  is reached  and  will stop as soon as  the  water level  drops 
belo

w the ‘Pump stop level’.  In case of a peak demand, although one of the pumps will start working when the level 

reaches  ‘Pump  start  level’,  the  water  level  will  continue  rising  and,  in  that  case,  as  soon  as  it  reaches  the  ‘Pump 
cascade level’, both pumps will run simultaneously to relieve this peak demand. The pumps will stop running as soon 
as the water level drops below the ‘Pump stop level’. In the next cycle, the system will resume in alternating mode. 
The pump ‘Running’ LED indicators will light up each time a pump starts running, and will turn off as soon as it stops.  
 
Manual operation can be selected at any time by turning the operating mode selector switch 

to the ‘Manual’ position. 

Pumps can be turned off using the same switch or alternatively by pr

essing the respective ‘Stop’ buttons. ‘Automatic’ 

is the standard operation mode for normal operating conditions. 
 
Pumps are prevented from dry running in both manual and automatic operating modes, and will only work when the 
‘Low water level’ is surpassed.  
 
In case of a pump ‘Trip’ (which happens in case of a current overload)  the respective LED indicator will light up and 
that  pump  will  be  prevented  from 

working. The pump which is operational will start operating as soon as the ‘Pump 

cascade level’ is achieved, and on the following cycles, it will always work between the ‘Pump stop level’ and ‘Pump 
cascade level’. When the issue is resolved, by human intervention, the system will resume in alternating mode.  
 

3.3 Certification 

 
This product has  been  designed for  use  with hot condensate,  if required to  work with other liquid, factory  should be 
contacted to ensure compatibility. 
 
It  is  designed  to  operate  exclusively  at  atmospheric  pressure  and  therefore  is  outside  the  scope  of  the  European 
Pressure Equipment Directive. It complies with the European Machinery Directive and therefore carries the CE mark. 
 
When  supplied  with  an  integrated  control  panel  the  compliance  with  the  Low  Voltage  Directive  and  the 
Electromagnetic Compatibility Devices Directive is also ensured. 
 
A declaration of conformity is delivered with the equipment according with the relevant Directives in use. 

 
 
 
 
 
 
 

Summary of Contents for ADCAMAT ECRU

Page 1: ...VALSTEAM ADCA We reserve the right to change the design and material of this product without notice IMI ECRU E 01 18 INSTALLATION AND MAINTENANCE INSTRUCTIONS ELECTRIC CONDENSATE RECOVERY UNIT ECRU...

Page 2: ...9 5 ASSEMBLY INSTALLATION AND CONNECTION 10 5 1 Assembly 10 5 2 Installation area requirements 10 5 3 Pipping connection 10 5 4 Compressed air supply 11 5 5 Electric supply and specifications 11 6 STA...

Page 3: ...to Work system is implemented it must be complied with Do not remove the nameplate attached to the equipment Serial number and other useful information are stamped on it Under normal operation conditi...

Page 4: ...s electric condensate recovery units are recommended in the transfer of high temperature water such as hot condensate to a higher elevation or pressure This condensate is usually used as boiler feed w...

Page 5: ...AISI 316 1 4401 P235GH 1 0325 3 Ball valve ADCA M3I MWS1 4 Strainer ADCA IS16F 5 Electric pump 6 Check valves ADCA RD40 7 Pressure gauge ADCA MAN100 8 Siphon ADCA GSU 9 Gauge cock ADCA GC400 10 Globe...

Page 6: ...er for the specific IMI CONNECTIONS SIZE Model d1 d2 d3 d4 EC255 DN50 DN50 DN80 DN50 EC600 DN65 DN65 DN100 DN65 EC850 DN100 DN100 DN100 DN100 DIMENSIONS mm Model A B C D E F G H I J L M N O P EC255 14...

Page 7: ...225 l vessel 4T10 10 m3 h at 10 metres with 600l vessel 10T10 10 m3 h at 20 metres with 600l vessel 10T20 20 m3 h at 10 metres with 600l vessel 20T10 20 m3 h at 20 metres with 600l vessel 20T20 30 m3...

Page 8: ...will continue rising and in that case as soon as it reaches the Pump cascade level both pumps will run simultaneously to relieve this peak demand The pumps will stop running as soon as the water leve...

Page 9: ...t protects against corrosion during transportation and storage Equipment s should be protected from impacts and forces during transportation and storage The eyebolt placed on top of the receiver are e...

Page 10: ...es in the supports Ensure that the ground is levelled and that the adequate fixing elements are use according to the type of concrete The installer should analyze the transfer of vibration to the syst...

Page 11: ...ct pressure is supplied to each valve equipment 5 5 Electric supply and specifications It should be granted equipotentiality of the metal parts of devices and tubes and earthing The structure is suppl...

Page 12: ...with radial polarity besides the magnetic switches from the top down The contact of the switches should be all open at this point In case of any doubt use a multimeter set to continuity and check each...

Page 13: ...own all water accumulated inside the receiver to a safe drain point by opening the drain outlet on the bottom of the receiver Drain down all water inside the pump s casings through the drain port poss...

Page 14: ...vel and high water level alarms To perform this test start by setting the pump operating mode to the Off position Allow water to fill up the vessel until it is discharging from the overflow The High w...

Page 15: ...apacity 1 Suction valve partially closed 2 Delivery valve partially closed 3 Incorrect direction of rotation 1 Open valve fully 2 Adjust valve by the required amount to prevent cavitation 3 Check elec...

Page 16: ...or mechanical damage that may represent a health safety or environmental risk must be provided in writing by the distributors and costumers when returning products to Valsteam ADCA engineering Health...

Page 17: ...ure C Normas Harmonizadas utilizadas Harmonized Standards EN61439 1 IEC 60204 1 EN 61000 6 1 EN 61000 6 2 EN 61000 6 4 EN ISO12100 2010 Especifica es T cnicas utilizadas Used Technical specifications...

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