VALSTEAM ADCA ADCAMAT ECRU Installation And Maintenance Instructions Manual Download Page 4

  

 

VAL

S

TEAM

 

ADCA

                        

We reserve the right to change the design and material of this product without notice.

  

 

 

 

IMI ECRU E 01.18

 

 

 

Provisions should be taken to avoid unauthorized personnel to enter in contact with the equipment.  

 

 

 

This  equipment  is  designed  to  work  within  the  working  temperature  and  pressure  limit  conditions  stated  in  the 
name-plate and Information Sheet (IS). Check if the product is suitable for the application, to avoid failures.  
 

 

If malfunction  of  any  other  equipment  or  system  operation  failure  may  result  in  a  dangerous  overpressure,  over 
temperature or even vacuum condition, a safety device must be included in the system to prevent such situations. 
 

 

The  equipment  is  not  intended  to  withstand  external  stresses  that  may  be  inducted  by  the  system  to  which  it  is 
being  connected  to.  The  installer  should  assess  the  risks  of  the  stresses  and  possible  hazardous  environment 
around the equipment (e.g. temperature, explosion risk areas) and take adequate precautions to minimize them. 
 

 

The  complete  system  (before  and  after  the  equipment)  should  be  assessed  as  well  as  the  different  stages  of 
functioning  (e.g.  closing  of  some  isolation  valves)  to  ensure  this  will  not  bring  additional  risk  to the  persons  and 
equipment.  

 

 

This product has been designed for use with hot condensate, if required to work with other liquid, factory should 
be contacted to ensure compatibility. 
 

3.  GENERAL INFORMATION 

3.1 Description 

 
The ADCAMAT ECRU series electric condensate recovery units are recommended in the transfer of high-temperature 
water such as hot condensate, to a higher elevation or pressure. This condensate is usually used as boiler feed water. 
The standard models are prepared for flows up to 20m

3

/h, or higher on request.  

 
The units are composed by: 
 

Condensate vessel: 

Completely  manufactured  from  AISI316  stainless  steel,  with  inlet  connections,  overflow,  air  vents,  drain,  pump 
feeding  outlets  and  a  magnetic  level  indicator  with  bi-stable  switches  (alternatively  it  can  be  fitted  with  a  glass 
level gauge and conductive type probes). It is designed to work at atmospheric pressure, and so, it is out of the 
scope  of  Pressure  Equipment  Directive.  The  standard  connections  are  flanged  PN16,  with  exception  for  the 
drains that are supplied screwed BSP. 
 

Metal frame: 

Manufactured from carbon steel, sandblasted and painted. It is designed only to withstand the weight of the filled 
vessel, and should not be subject to any other external forces. 
 

Electric pumps: 

Manufactured from stainless steel or carbon steel capable of handling hot condensate up to 98⁰C and design for 
low NPSH. 
 

Valves and ancillaries: 

Includes full-bore stainless-steel ball valves at the pump suction ports, manual regulating valves for system head 
regulation at the pumps discharge pipework’s, strainers and pressure gauges.  
 

Control panel: 

Metal enclosure rated to IP65 or higher. Features alternating and cascading (simultaneity) functions, pump fault 
(trip) indication for each pump, low and high-level alarms, pump dry run inhibitor, operating mode selector switch 
and volt-free telemetry terminals for remote stats. 
 

 
 
 

Summary of Contents for ADCAMAT ECRU

Page 1: ...VALSTEAM ADCA We reserve the right to change the design and material of this product without notice IMI ECRU E 01 18 INSTALLATION AND MAINTENANCE INSTRUCTIONS ELECTRIC CONDENSATE RECOVERY UNIT ECRU...

Page 2: ...9 5 ASSEMBLY INSTALLATION AND CONNECTION 10 5 1 Assembly 10 5 2 Installation area requirements 10 5 3 Pipping connection 10 5 4 Compressed air supply 11 5 5 Electric supply and specifications 11 6 STA...

Page 3: ...to Work system is implemented it must be complied with Do not remove the nameplate attached to the equipment Serial number and other useful information are stamped on it Under normal operation conditi...

Page 4: ...s electric condensate recovery units are recommended in the transfer of high temperature water such as hot condensate to a higher elevation or pressure This condensate is usually used as boiler feed w...

Page 5: ...AISI 316 1 4401 P235GH 1 0325 3 Ball valve ADCA M3I MWS1 4 Strainer ADCA IS16F 5 Electric pump 6 Check valves ADCA RD40 7 Pressure gauge ADCA MAN100 8 Siphon ADCA GSU 9 Gauge cock ADCA GC400 10 Globe...

Page 6: ...er for the specific IMI CONNECTIONS SIZE Model d1 d2 d3 d4 EC255 DN50 DN50 DN80 DN50 EC600 DN65 DN65 DN100 DN65 EC850 DN100 DN100 DN100 DN100 DIMENSIONS mm Model A B C D E F G H I J L M N O P EC255 14...

Page 7: ...225 l vessel 4T10 10 m3 h at 10 metres with 600l vessel 10T10 10 m3 h at 20 metres with 600l vessel 10T20 20 m3 h at 10 metres with 600l vessel 20T10 20 m3 h at 20 metres with 600l vessel 20T20 30 m3...

Page 8: ...will continue rising and in that case as soon as it reaches the Pump cascade level both pumps will run simultaneously to relieve this peak demand The pumps will stop running as soon as the water leve...

Page 9: ...t protects against corrosion during transportation and storage Equipment s should be protected from impacts and forces during transportation and storage The eyebolt placed on top of the receiver are e...

Page 10: ...es in the supports Ensure that the ground is levelled and that the adequate fixing elements are use according to the type of concrete The installer should analyze the transfer of vibration to the syst...

Page 11: ...ct pressure is supplied to each valve equipment 5 5 Electric supply and specifications It should be granted equipotentiality of the metal parts of devices and tubes and earthing The structure is suppl...

Page 12: ...with radial polarity besides the magnetic switches from the top down The contact of the switches should be all open at this point In case of any doubt use a multimeter set to continuity and check each...

Page 13: ...own all water accumulated inside the receiver to a safe drain point by opening the drain outlet on the bottom of the receiver Drain down all water inside the pump s casings through the drain port poss...

Page 14: ...vel and high water level alarms To perform this test start by setting the pump operating mode to the Off position Allow water to fill up the vessel until it is discharging from the overflow The High w...

Page 15: ...apacity 1 Suction valve partially closed 2 Delivery valve partially closed 3 Incorrect direction of rotation 1 Open valve fully 2 Adjust valve by the required amount to prevent cavitation 3 Check elec...

Page 16: ...or mechanical damage that may represent a health safety or environmental risk must be provided in writing by the distributors and costumers when returning products to Valsteam ADCA engineering Health...

Page 17: ...ure C Normas Harmonizadas utilizadas Harmonized Standards EN61439 1 IEC 60204 1 EN 61000 6 1 EN 61000 6 2 EN 61000 6 4 EN ISO12100 2010 Especifica es T cnicas utilizadas Used Technical specifications...

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