VALSTEAM ADCA ADCAMAT ECRU Installation And Maintenance Instructions Manual Download Page 13

  

 

VAL

S

TEAM

 

ADCA

                        

We reserve the right to change the design and material of this product without notice.

  

 

 

 

IMI ECRU E 01.18

 

9. 

All  ECRU  units  include  manual  regulating  valves  which  are  installed  downstream  of  the  pumps.  These  valves 
may require adjustment to ensure the correct duty point on the H-Q pump characteristic curve is achieved, thus 
reducing possible cavitation and noise.  

 

6.2 Periodical checking: 

 

 

 

24 hours after the start up, it is recommended to check pipe connections for leaks and retighten the connections if 
necessary.  

 

Re-check operation of the pumps. 
 

7.  SHUTDOWN 

 
If  the  equipment  will  be  shut  down  for  a  long  period  of  time,  care  should  be  taken  to  avoid  exposure  to  low  critical 
temperatures. It should also be isolated from dust accumulation. 

7.1 Shut down procedure 

 

 

Press  both  pump

’s  ‘Stop’  buttons,  the  ‘Start’  illuminated  buttons  LED  indicators  should  turn  off.  Turn  off  the 

electrical power supply and ensure the incoming isolator switch 

is set to the ‘Off’ position. If the unit is being taken 

out of service disconnect power cables from the control panel. Ensure that the cables are not live. This procedure 
must  be  performed  by  qualified  and  experienced  personnel,  and  must  comply  with  the  current  regional  electric 
regulations and standards.  

 

Close-up  the  isolation  valves  to  prevent  incoming  and  outgoing  hot  water  to  enter  the  unit  and  allow  the  water 
inside to cool down.  

 

Allow the fluids to cool down to a safe temperature bellow 25 ºC. 

 

Drain  down  all  water  accumulated  inside  the  receiver  to  a  safe  drain  point,  by  opening  the  drain  outlet  on  the 
bottom of the receiver.  

 

Drain down all water inside the pump’s casings through the drain port possibly located on its bottom. Consult the 
pump manufacturer’s operation manual for further details on this procedure. 

 

If the system will be shut off during a large period of time it is recommended to completely drain all the condensate 
and water from the system. 
 

8.  MAINTENANCE 

 

 

 

 

Before executing any maintenance, 

work read the ‘Safety notes’ in section 1. 

For maintenance of individual components of the ECRU please see the relevant product IMI. 

We  recommend  the  package  to  be  serviced  as  necessary.  The  packaged  components  should  be  checked 
periodically (at least yearly), to verify if they are operating correctly and to verify the wear of internal parts (where 
applicable). 

Before  starting  maintenance  be  sure  that  the  equipment  is  not  pressurized  or  hot.  Even  if  upstream  and 
downstream isolating  valves have  been closed care should  be  taken since fluid  under pressure may be trapped 
between them. 

Strainers should be cleaned. 

When  reassembling,  make  sure  all  gasket  faces  are  clean  and  always  use  a  new  gasket.  Tighten  cover  bolts 
uniformly in a diagonal sequence. 

Pour quality water or corrosive fluids will compromise the lifetime of the equipment’s and can lead to premature 
failure.  We  recommend  the  wall  thickness  examination  using  appropriate  inspection  devices  ate  least  yearly 
depending on the corrosion conditions or according to regional regulations.  

To avoid any dust deposits the external surfaces of the package equipment’s must be regularly cleaned. 

Summary of Contents for ADCAMAT ECRU

Page 1: ...VALSTEAM ADCA We reserve the right to change the design and material of this product without notice IMI ECRU E 01 18 INSTALLATION AND MAINTENANCE INSTRUCTIONS ELECTRIC CONDENSATE RECOVERY UNIT ECRU...

Page 2: ...9 5 ASSEMBLY INSTALLATION AND CONNECTION 10 5 1 Assembly 10 5 2 Installation area requirements 10 5 3 Pipping connection 10 5 4 Compressed air supply 11 5 5 Electric supply and specifications 11 6 STA...

Page 3: ...to Work system is implemented it must be complied with Do not remove the nameplate attached to the equipment Serial number and other useful information are stamped on it Under normal operation conditi...

Page 4: ...s electric condensate recovery units are recommended in the transfer of high temperature water such as hot condensate to a higher elevation or pressure This condensate is usually used as boiler feed w...

Page 5: ...AISI 316 1 4401 P235GH 1 0325 3 Ball valve ADCA M3I MWS1 4 Strainer ADCA IS16F 5 Electric pump 6 Check valves ADCA RD40 7 Pressure gauge ADCA MAN100 8 Siphon ADCA GSU 9 Gauge cock ADCA GC400 10 Globe...

Page 6: ...er for the specific IMI CONNECTIONS SIZE Model d1 d2 d3 d4 EC255 DN50 DN50 DN80 DN50 EC600 DN65 DN65 DN100 DN65 EC850 DN100 DN100 DN100 DN100 DIMENSIONS mm Model A B C D E F G H I J L M N O P EC255 14...

Page 7: ...225 l vessel 4T10 10 m3 h at 10 metres with 600l vessel 10T10 10 m3 h at 20 metres with 600l vessel 10T20 20 m3 h at 10 metres with 600l vessel 20T10 20 m3 h at 20 metres with 600l vessel 20T20 30 m3...

Page 8: ...will continue rising and in that case as soon as it reaches the Pump cascade level both pumps will run simultaneously to relieve this peak demand The pumps will stop running as soon as the water leve...

Page 9: ...t protects against corrosion during transportation and storage Equipment s should be protected from impacts and forces during transportation and storage The eyebolt placed on top of the receiver are e...

Page 10: ...es in the supports Ensure that the ground is levelled and that the adequate fixing elements are use according to the type of concrete The installer should analyze the transfer of vibration to the syst...

Page 11: ...ct pressure is supplied to each valve equipment 5 5 Electric supply and specifications It should be granted equipotentiality of the metal parts of devices and tubes and earthing The structure is suppl...

Page 12: ...with radial polarity besides the magnetic switches from the top down The contact of the switches should be all open at this point In case of any doubt use a multimeter set to continuity and check each...

Page 13: ...own all water accumulated inside the receiver to a safe drain point by opening the drain outlet on the bottom of the receiver Drain down all water inside the pump s casings through the drain port poss...

Page 14: ...vel and high water level alarms To perform this test start by setting the pump operating mode to the Off position Allow water to fill up the vessel until it is discharging from the overflow The High w...

Page 15: ...apacity 1 Suction valve partially closed 2 Delivery valve partially closed 3 Incorrect direction of rotation 1 Open valve fully 2 Adjust valve by the required amount to prevent cavitation 3 Check elec...

Page 16: ...or mechanical damage that may represent a health safety or environmental risk must be provided in writing by the distributors and costumers when returning products to Valsteam ADCA engineering Health...

Page 17: ...ure C Normas Harmonizadas utilizadas Harmonized Standards EN61439 1 IEC 60204 1 EN 61000 6 1 EN 61000 6 2 EN 61000 6 4 EN ISO12100 2010 Especifica es T cnicas utilizadas Used Technical specifications...

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