background image

SPECIFICATIONS SUBJECT TO CHANGE WITHOUT NOTICE

5

1

1

2

3

2

3

4

JUdGEMENT OF OIl lEVEl

When sufficient oil is in the crankcase, both of inner and 

outer electrodes are immersed in the oil through which 

current flows across the electrodes.  The sensor judges 

that  oil  in  the  crankcase  is  sufficient.    When  oil  level 

goes down and the inner electrode is exposed to the 

air due to consumption of oil, no current flow between  

the  electrodes  as  air  is  considered  to  be  electrically 

nonconductive.  The sensor in this case judges that oil 

is insufficient.

dECISION OF OIl SHORTAGE

Oil level at the electrodes may go down momentarily 

probably due to the engine being slanted or affected by 

vibration even if a sufficient oil is in the crankcase.  For 

that reason, the sensor has an electronic timer circuit to 

prevent it from interpreting as short of oil when amount 

of oil is sufficient.  The sensor has been designed so 

that the engine is to be stopped only when oil-shortage 

is  detected  for  5  seconds  uninterrupted.    The  timer 

employs an integration circuit and it is to be reset when 

the inner electrode is soaked in the oil again before the 

sensor decides it as oil-shortage. The oil level where 

the sensor decides as oil-shortage, when oil level goes 

down gradually, is cold “threshold level”

AUTOMATIC STOP OF ENGINE

When the sensor decides as oil -shortage, it makes the 

engine to stop running automatically for protection of 

engine.  Once the stopping circuit is activated, it keeps 

functioning until it confirms that the engine has made 

a  complete  stop,  then  the  circuit  stops  functioning 

automatically.

POWER CIRCUIT

This rectifies a part of the igniter and regulates it to supply 

the stabilized power to necessary circuits.

dETECTION CIRCUIT

This detects quantity of oil, sufficient or not, according to 

difference of electric resistance across inner and outer 

electrodes

dElAY CIRCUIT

This  delay  prevents  the  sensor  from  making  an 

unnecessary stop of the engine by momentary lowering 

of the oil level due to the engine being slanted or affected 

by vibration in spite of sufficient oil in the crankcase.

 

BlOCK dIAGRAM OF THE CIRCUIT

CAUTIONS TO BE TAKEN ON 

HANdlING THE SENSOR

OIl SENSOR UNIT

Be  sure  not  to  damage  each  wire.    Broken  or  short-

circuited power supply wires and/or a grounding wire in 

particular may lead to malfunction or breakdown.

The  sensor  is  not  interchangeable  from  the  engine 

because  the  sensor  is  to  be  exclusively  installed 

individually in each engine employed

MOUNTING ANd WIRING OF OIl SENSOR UNIT

Although  this  has  been  designed  to  have  enough 

antinoise properties in practical use, do not route the 

sensor wirings in the vicinity of noise-generating sources 

such as ignition plugs or high voltage cords.  This may 

cause malfunction or breakdown.

Since capacity of power source is limited, current flown 

in the electronic circuit of the sensor is kept as low as 

possible.  Be sure to use terminals with a high contact 

reliability of more than that of tinned terminals

OPERATION OF OIl SENSOR

If operating with the engine kept tilted, oil surface inside 

of the engine varies and the correct oil level can not to be 

detected which in turn obstructs the preventing function 

of  engine  seizure.    Operate  the  engine  by  keeping  it 

level.

When starting the engine with an insufficient oil in the 

crankcase, engine starts once then it stops automatically 

after it runs for 5 seconds.

When the enginne has been stopped by the oil sensor, 

voltage remained in the electronic circuit prevents the 

sensor  from  being  restarted  for  3  seconds  after  the 

engine stop.  Try to restart the engine after 3 seconds 

or more.

STOPPING CIRCUIT

This automatically stops the engine running.

Summary of Contents for G80MG1500KVAE

Page 1: ......

Page 2: ...ation which is sufficient for a half day or one day work without refueling PIPE FRAME Pipe frame protects the generator all around MINIMAL MAINTENANCE A drip proof alternator design No fuse circuit br...

Page 3: ...urposes only and are not available individually as replacement parts NOTE only a licensed electrician should perform electrical repairs on this generator NO FUSE BREAKER The no fuse breaker protects t...

Page 4: ...ity and no change with the passage of time as it does not use any moving part Merits due to introduction of electrical conductivity detection are as follows oil sensor 1 2 3 4 PRINCIPLE OF SENSING OIL...

Page 5: ...s detects quantity of oil sufficient or not according to difference of electric resistance across inner and outer electrodes DELAY CIRCUIT This delay prevents the sensor from making an unnecessary sto...

Page 6: ...to spill fuel when refueling If split wipe it and let dry before starting the engine Do not place inflammable materials near the generator Be careful not to put fuel matches gunpowder oily cloth straw...

Page 7: ...e cable used the cable will become excessively heated and deteriorate the insulation possibly burning it out Table below shows cables and their allowable currents for your reference 2 Cable length If...

Page 8: ...individually STATOR Measure the insulation resistance between each lead wire and the core ROTOR Measure the insulation resistance between the slip ring and the core CONTROL PANEL Measure the insulati...

Page 9: ...s which is unusual NOTE The sensor will not operate properly when wire is broken or poorly connected Check the wires for correct connection If it fails to stop within 5 seconds after the wirings have...

Page 10: ...the muffler alternator support Next unscrew all 6 bolts 3 above and 3 below the muffler that hold the muffler housing and then remove the housing Finally unscrew the nuts that hold the muffler heat de...

Page 11: ...bearing with a rubber hammer Be careful not to hit the rotor anywhere else including the windings Then carefully pull out the rotor 5 6 Use a 9 16 wrench to unscrew the four bolts that hold the alter...

Page 12: ...and dry place Before starting up the alternator after long periods of inactivity or storage the windings insulation resistance must to be measured That should be higher than 2 m at room temperature If...

Page 13: ...SPECIFICATIONS SUBJECT TO CHANGE WITHOUT NOTICE 13 G80 GENERAL DRAWING ASSEMBLY...

Page 14: ...SPECIFICATIONS SUBJECT TO CHANGE WITHOUT NOTICE 14 G80 GENERATOR ELECTRICAL WIRING DIAGRAM...

Page 15: ...SPECIFICATIONS SUBJECT TO CHANGE WITHOUT NOTICE 15...

Page 16: ...SUBJECT TO CHANGE WITHOUT NOTICE 16 Imported by Guadalajara Headquarter Phone 52 33 3668 2560 Fax 52 33 3668 2557 e mail valsiexport gmail com www valsi net Call 888 ready 19 888 73239 19 Nationwide S...

Reviews: