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MANURE CONTROL

TECHNICAN

’S MANUAL V0.

3

2020-02-19

1

MANURE

CONTROL

TECHNICIAN

’S

MANUAL

V0.3

1
2
3
...
»

Summary of Contents for PAN-SPEC

Page 1: ...MANURE CONTROL TECHNICAN S MANUAL V0 3 2020 02 19 1 MANURE CONTROL TECHNICIAN S MANUAL V0 3...

Page 2: ...s or corrections to this publication please let us know No part of this document may be reproduced in any form or by any means electronic mechanical or through photocopies without the prior permission...

Page 3: ...mbient Conditions 12 5 I O addressing 13 6 Navigator 14 7 Parameter 15 7 1 Technician Mode 15 7 2 Parameter 16 7 2 1 Langage 16 7 2 2 Reset 16 7 2 3 Power Failure 16 7 2 4 Autowasher 17 7 2 5 Unloadin...

Page 4: ...mmand 27 9 2 2 Address of Stop Command 28 9 2 3 Interlock 28 9 3 Equipment 29 9 3 1 Type 29 9 3 2 Output 30 9 3 3 Input 31 9 3 4 Warning Only 31 9 3 5 Current Factor 31 9 3 6 VFD Nominal Current Exter...

Page 5: ...potential risks and to draw your attention to information which may clarify or simplify a procedure IMPORTANT NOTE The installation use repair or maintenance of electrical equipment should only be pe...

Page 6: ...ed and electrically isolated Do not touch the terminal screws or unshielded components when voltage is on The motor generates voltage as the shaft turns Before executing any type of work on the system...

Page 7: ...E EQUIPMENT Do not operate damaged devices or accessories Failure to comply with these instructions may result in death or serious injuries Contact Pro Line if you notice any damage NOTICE DESTRUCTION...

Page 8: ...work performed on the electrical equipment must be executed by an authorized electrician who must comply with the applicable rules and regulations and with the wiring diagrams provided Any electrical...

Page 9: ...system has been designed for automatic operation and the system s mechanical parts may cause unexpected movements at any time with or without warning Stay away from the areas where an accident risk i...

Page 10: ...es caused by faulty installation modification operation or by inappropriate or inadequate care and maintenance NOTE US Farm System Valmetal Automation accepts no responsibility for any damage caused b...

Page 11: ...backside of the box s door The identification plate contains the following data 1 Name address and telephone number of the manufacturer 2 cULus approval 3 Model number 4 Serial number 5 Short circuit...

Page 12: ...s Dimensions of the USFS Manure control panel A 48 in B 36 in C 12 in 4 3 Ambient Conditions Thermal Conditions Ambient air temperature For Temperature Storage 25 to 50 C Operation 0 to 50 C Relative...

Page 13: ...ok in the schematic and you want to look to this output The IO Board is 0 and output is 13 Output number in the program will be 13 The IO Board is 1 and output is 00 Output number in the program will...

Page 14: ...ifferent menus Here is a short description of each icon Parameter Button This button is used to access time email general setup etc See Section 7 Alarm Button This button is used to access alarm maint...

Page 15: ...020 02 19 15 7 Parameter 7 1 Technician Mode To be able to access advanced parameter enter the technician password in the TECHNICIAN ACCESS box Once you are in technician mode you will have 15 minutes...

Page 16: ...ameter 7 2 1 Langage You have 2 choice of language English and French Press on the desired language to changed it 7 2 2 Reset PLC input address for the Reset button on the front of the panel 7 2 3 Pow...

Page 17: ...stribution conveyor Press to switch in metric 7 2 8 Change Node In that box you can change the node number for the smart overload Enter the Actual Node unprogrammed overload node generally set at 1 an...

Page 18: ...ut of the Emergency Stop is The emergency stop and the alarm light will be automatically programmed when the emplacement number is put in Example The input address of the Emergency Stop in the RECEPTI...

Page 19: ...put alarm and output alarm In technician mode press on the ALARM PARAMETER sec 8 1 1 Digital Input Alarm You have 5 programmable digital input alarm ADD Address of the digital input See section 5 DESC...

Page 20: ...ar if the alarm is active SEQUENCE If there is a sequence selected the alarm will only affect the selected sequence If it is left at none the alarm will stop everything 8 1 3 Output Alarm You have 5 p...

Page 21: ...See Section 5 Level Analog Input mainly use for level Equipment Equipment is started ADDRESS EQUIPMENT Type INPUT or OUTPUT Address of the digital input or output See section 5 Type Level Programmed L...

Page 22: ...Equipment Name Warning Stacking Sensor The stacking sensor have been activated Equipment Name Alarm Stacking Sensor The stacking sensor have been activated for longer than the programmed delay Equipm...

Page 23: ...The washer handle never cleared the left limit switch while moving right AUTOWASHER SCREEN RIGHT LIMIT SWITCH STAY ON The washer handle never cleared the right limit switch while moving left AUTOWASHE...

Page 24: ...link to the separator 9 1 General In that section you can see the state of your equipment and sequence You can customize the visual depending on the client set up To add or modified a set up click on...

Page 25: ...on Vibrator Screen 1 Select the equipment associated with vibrator on the screen 1 Vibrator Screen 2 Select the equipment associated with vibrator on screen 2 Screw 1 Select the equipment associated w...

Page 26: ...cation in PIT mode select PIT in the TYPE Name Name assign to this location Level Sensor Select the level sensor associated with the pit Equipment 1 6 Select the equipment associated with the pit The...

Page 27: ...t Command In that box you can modified the condition to start the sequence Address Address of the PLC digital input Delay Delay that the condition needs to be true to start the sequence Type Normally...

Page 28: ...he sequence Type Normally open or normally closed contact Equipment Programmed level sensor Start by Level level setpoint HIGH LOW The actual level must be higher than the setpoint The actual level mu...

Page 29: ...type None Agitator Pump Screw Vibrator Screen Output Conveyor 9 3 1 2 Motor Contactor Use PLC digital output See section 5 to activate the equipment VFD Modbus TCP IP communication with VFD Danfoss F...

Page 30: ...ard Address PLC digital output address See Section 5 to activate equipment Enter address in Output 2 if the alternative mode is activated Node Communication address for smart overload Enter address in...

Page 31: ...sensor Stacking Level Delay Time before an alarm is generated when the stacking level is on Set in minutes seconds 9 3 4 Warning Only The alarm associated with the equipment will be consider as warni...

Page 32: ...ctivated Screw 1 Select the first screw that is associated with the equipment you are programming Screw 2 Select the second screw that is associated with the equipment you are programming Delay Before...

Page 33: ...L V0 3 2020 02 19 33 Here the parameter for the pump Here the parameter for the vibrator 9 3 9 Screw Parameter To access the screw advanced parameter you must set the equipment type at Screw then pres...

Page 34: ...minutes and restart the system If diaphragm is still activated for another Alarm Delay system shutdown and wait 10 minutes Restart again and if the diaphragm switch is still activated the 10 minutes...

Page 35: ...Here is the graphic that show how the air regulator work according to the screw press amperage 9 4 Level Sensor In that section you can program the level sensor Type The input is coming from a PLC ana...

Page 36: ...re the sensor is connected Name Name assign to the level LEVEL Actual level 0 100 Analog Value Value receive from the sensor VFD 4000 20000 ANALOG INPUT 0 30000 Min Value Analog value associated with...

Page 37: ...er Here you can program the input and output see the state of the output link to a separator and the cleaning 10 1 Input In that box you have access to the input addressing and state Address PLC digit...

Page 38: ...ween the sequence of the separator and the autowasher and setup the screen mister solenoid and the screw press solenoid Sequence Sequence to interlock with the autowasher Priority Autowasher sequence...

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