Valcourt FP1LM Manoir Installation And Operation Manual Download Page 12 | Manualshive

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12

FP1LM

Manoir

‐

Installation

and

Operation

Manual

CLEARANCES

MINIMUM

MEASUREMENTS

A

72"

(1829

mm)

minimum

E

2"

(51

mm)

B

12"

(305

mm)

maximum

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Summary of Contents for FP1LM Manoir

Page 1: ...ntertek www valcourtinc com Manufactured by Stove Builder International Inc 250 rue Copenhague Saint Augustin de Desmaures Quebec Canada G3A 2H3 Tel 418 878 3040 Fax 418 878 3001 This manual is availa...

Page 2: ...w fireplace It is important that you follow the installations guidelines exactly Failure to install this fireplace correctly could result in a house fire bodily injury or even death You may need to ob...

Page 3: ...pliance of a Combustible Mantel Shelf 24 1 3 5 Fresh Air Intake Kit 25 1 3 6 Faceplate Installation VA1FE05 or VA1FE06 Sold Separately 27 1 3 7 The Use of the Fire Screen 28 1 4 Venting System Chimney...

Page 4: ...ass 49 2 3 7 Plated Finish Maintenance 50 2 3 8 Glass Care Cleaning 50 Appendix 1 Optional Hot Air Distribution Kit Installation AC01375 AC01376 or AC01340 51 Appendix 2 Blower Maintenance or Replacem...

Page 5: ...EPLACE CAUTION DO NOT OBSTRUCT AIR INTLETS THIS FIREPLACE NEEDS AIR FOR ITS GOOD OPERATION WARNING THIS FIREPLACE HAS NOT BEEN TESTED WITH A GAS LOG LIGHTER WARNING DO NOT USE MATERIAL OTHER THAN THOS...

Page 6: ...E OPENING CREATING RISKS FROM BOTH FIRE AND SMOKE NEVER LEAVE THE FIREPLACE UNATTENDED WHEN IN USE WARNING THIS FIREPLACE HAS BEEN TESTED FOR USE WITH OPEN DOORS IN CONJUNCTION WITH MECHE DOORS ALWAYS...

Page 7: ...es and the ANSI NFPA 70 National Electrical Code are to be followed in the absence of local code requirements NOTE The Fireplace is not approved for use with a so called positive flue connection to th...

Page 8: ...8 FP1LM Manoir Installation and Operation Manual...

Page 9: ...FP1LM Manoir Installation and Operation Manual 9...

Page 10: ...ed models or the Phase II emission levels of 5 1 g kg approximately 70 percent cleaner than unqualified models Participating manufacturers are expected to qualify under Phase 2 by 2013 The FP1LM Manoi...

Page 11: ...n in the Section 1 2 1 FP1LM Manoir Wood Fireplace Specifications Next measure the area occupied by the fireplace which is normally 41 1 8 x 25 5 8 105 cm x 65 cm Note the floor construction and consu...

Page 12: ...12 FP1LM Manoir Installation and Operation Manual CLEARANCES MINIMUM MEASUREMENTS A 72 1829 mm minimum E 2 51 mm B 12 305 mm maximum...

Page 13: ...FP1LM Manoir Installation and Operation Manual 13...

Page 14: ...replace and floor be in one piece In the case where the fireplace is installed directly on the floor the joint between the hearth extension and the fireplace E must also be protected by a non combusti...

Page 15: ...use of an R value is convenient when more than one material is going to be used in the hearth extension to cover the combustible surface This is because R values are additive whereas K values are not...

Page 16: ...ceptable For R values of some selected materials see Table Thermal Characteristics of Common Floor Protection Materials Example Required floor protection R of 1 00 Proposed materials four inches of br...

Page 17: ...n 0 320 3 120 Limestone 6 5 0 153 Ceramic board Fibremax 0 450 2 2 Horizontal still air 1 8 0 135 0 920 Information as reported by manufacturers and other resources For a 1 8 thickness You cannot stac...

Page 18: ...18 FP1LM Manoir Installation and Operation Manual CLEARANCES A 16 406 mm B 46 1168 mm C 8 203 mm...

Page 19: ...eplace running from floor to ceiling Position the studs back from the front edge of the fireplace leaving a space the thickness of the facing material so that the facing can be installed flush with th...

Page 20: ...te installation CLEARANCES A 2 51 mm B 6 7 8 175 mm C 72 1829 mm minimum D 5 1 2 140 mm MEASUREMENTS E 41 1 8 1045 mm F 25 1 2 648 mm G 1 3 8 35 mm MAX When drywall panels or any other finishing mater...

Page 21: ...ion LEGEND Combustible material allowed in this area Non combustible material only in this area MINIMUM MEASUREMENTS FOR FRESH AIR INTAKE K MINIMUM MEASUREMENTS FOR FORCED AIR KIT L H 12 305 mm 18 457...

Page 22: ...the fireplace is to be used add its thickness to the measurement Values M and N are minimum measurements They may need to be increased to alloy installation of a Fresh air intake kit or forced air kit...

Page 23: ...ecorative frame CAUTION MATERIALS MUST BE INSTALLED SO THAT THE FACEPLATE MAY BE REMOVED AFTER THE INSTALLATION THE FACEPLATE IS DESIGNED TO OVERLAP THE MATERIAL SURROUNDING THE FIREPLACE IF THE MATER...

Page 24: ...fferent mantel shelf dimensions are listed in the following table However no combustible mantel shelf can be installed at less than 48 1219 mm above the bottom of the fireplace If the depth of the man...

Page 25: ...M THE BASEMENT OR FROM A GARAGE THE OUTSIDE WALL TERMINATION SHOULD BE INSTALLED WHERE IT IS NOT LIKELY TO BE BLOCKED BY SNOW OR EXPOSED TO EXTREME WIND AND AWAY FROM AUTOMOBILE EXHAUST FUMES GAS METE...

Page 26: ...to the wall with screws as shown bellow Place the insulated pipe over the register tube and over the fireplace outside air connector At each end carefully pull back the insulation and plastic cover e...

Page 27: ...late Installation VA1FE05 or VA1FE06 Sold Separately In order to perform installation of VA1FE05 or VA1FE06 faceplate refer to Installation manual included in the faceplate kit VA1FE05 Fa ade moderne...

Page 28: ...even if the glass doors are closed OPERATE ONLY WITH GLASS DOORS FULLY CLOSED OR FULLY OPEN WITH MECHE DOORS ALWAYS CLOSED IF DOORS ARE LEFT PARTLY OPEN GAS AND FLAME MAY BE DRAWN OUT OF THE OPENING C...

Page 29: ...nada ULC S 604 Canada or UL S 610 U S A Factory built chimneys are tested as a system with all the necessary components for installation The instructions provided with the chimney by its manufacturer...

Page 30: ...0 cm ICC Excel 2100 1 Solid Pack 8 20 cm Metal Fab Temp Guard 1 Solid Pack 8 20 cm American Metal HSS AC Triple Wall 8 20 cm American Metal HS AC Triple Wall 8 20 cm Olympia Chimney Ventis 1 Solid Pac...

Page 31: ...a fireplace shall not vent any other appliance 4 The minimum chimney system height for a straight installation is 15 ft 4 5 m 5 All chimney installations must include at least one support Reducing the...

Page 32: ...ings and roof that the chimney will go through to provide a 2 50 mm minimum clearance between the chimney and any combustible materials Do not fill this 2 space with insulation or any other combustibl...

Page 33: ...tallation Some non illustrated parts may be required 1 5 1 Examples of Typical Chimney Installation A To insure a good draft it is recommended to have a length of 18 inches from the top of the unit to...

Page 34: ...34 FP1LM Manoir Installation and Operation Manual Direct installation Exterior offset installation...

Page 35: ...loor and ceiling holes are in accordance with the chimney manufacturer s instructions 2 From below install a firestop B supplied by the chimney manufacturer in each ceiling floor separation through wh...

Page 36: ...5 Then put the roof flashing E in place and seal the joint between the roof and the flashing with roofing pitch For sloping roofs place the flashing under the upper shingles and on top of the lower s...

Page 37: ...anoir Installation and Operation Manual 37 THE STRUCTURAL INTEGRITY OF THE FLOOR WALL AND CEILING ROOF MUST BE MAINTAINED NOTE THE FLOOR AND WALLS BELOW THE ATTIC MUST BE INSULATED USING THE SAME INSU...

Page 38: ...If the offset length is made of two 2 chimney lengths or more many chimney manufacturers may require that you use an offset or roof support halfway up the offset If penetrating a wall install a wall...

Page 39: ...f to support the chimney 2 It may be used on a floor ceiling or roof above an offset to support the chimney above the offset 3 It may be used on a floor ceiling or roof as a supplementary support For...

Page 40: ...A QUALIFIED CHIMNEY SWEEPER The following requirements must be respected 1 The chimney must be absolutely clear of any soot residue or creosote Check for cracks loose or missing bricks that could inh...

Page 41: ...0 3 Increase the size of the hole until a 45 or 30 insulated liner adapter B can be easily slipped through 4 Slide the liner C down from the top of the masonry chimney until you reach the hole level 5...

Page 42: ...FIREPLACE CAUSING DAMAGE TO THE UNIT A HOME FIRE OR EVEN POSSIBLY IGNITING A CHIMNEY FIRE IF THE CHIMNEY IS CREOSOTED CAUTION DO NOT OVER FIRE THIS HEATER OVER FIRING CAN RESULT IN A SAFETY HAZARD AND...

Page 43: ...ewspaper and the kindling are well ignited you may close the glass door for a few minutes so that the firebox and chimney of your fireplace can heat up enough for optimal operation When this heating p...

Page 44: ...e may be a small amount of smoking upon lighting the fire until the chimney heats up but this should not continue If the fireplace continues to smoke it is probably for one of the following reasons A...

Page 45: ...IMPORTANT NOTES a Do not burn coal The sulphur in coal will corrode the firebox b Do not allow the wood to smoulder or burn without flame since this will produce excessive creosote in the unit c The e...

Page 46: ...amily of the possible danger 3 If you require assistance alert your fire department 4 If possible use a dry chemical fire extinguisher baking soda or sand to control the fire Do not use water as it ma...

Page 47: ...the insulation paper behind them is detached from the walls of firebox You must properly position the insulation paper or get a new one from your dealer before putting the new refractory panels To re...

Page 48: ...anoir Installation and Operation Manual 3 Remove the two panel holders D and the refractory panels E and F 4 Remove the back refractory panel G To install new refractory panel follow the above steps i...

Page 49: ...king care that it is perfectly centred on the gasket Peel off more of the backing and rotate the glass and press the next section onto the gasket Do not stretch the gasket as you place it Do not apply...

Page 50: ...cloth to clean it Do not use abrasives such as steel wool steel pads or an abrasive cleaner for they may scratch the finish 2 3 8 Glass Care Cleaning To clean the glass there are a number of speciall...

Page 51: ...talled with the FP1LM Manoir Hot air gravity kit Traditional style AC01375 Hot air gravity kit Modern style AC01376 Forced air kit AC01340 Hot air gravity kit Traditional style AC01375 The kit include...

Page 52: ...VE GRILLE WITH ELBOW The safety rules and installation procedures for both AC01375 and AC01376 hot air ducting gravity kits are the following Minimum height 68 1 7 m Minimum distance from ceiling 12 3...

Page 53: ...3 The hot air grilles can be installed in the same room as the fireplace or one or both of the grilles can be installed in adjacent or upper rooms Installing the ducts at different elevations will ten...

Page 54: ...style AC01376 L ensemble comprend Decorative plate A Adjustable frame B Heat distribution box C 6x steel brackets D with fastening screws E and self tapping screws F 2x Finishing cap assemblies H AND...

Page 55: ...FP1LM Manoir Installation and Operation Manual 55 DIMENSIONS OF HEAT DISTRIBUTION BOX 35 889mm 38 965mm 15 3 4 400mm 5 127mm 10 3 4 273mm...

Page 56: ...6 FP1LM Manoir Installation and Operation Manual DIMENSIONS OF ADJUSTABLE DECORATIVE PLATE DIMENSIONS OF ASSEMBELED HEAT DISTRIBUTION BOX AND ADJUSTABLE DECORATIVE PLATE 34 7 8 886mm 37 940mm 38 965mm...

Page 57: ...lation 1 Secure the 6 steel brackets D with 6 screws provided E on top of the fireplace 3 for each ducting Insert the ducting G not provided into each opening and secure it in place using the steel br...

Page 58: ...8 8 210 mm 210 mm 4 The maximum number of elbows in a run of duct is two 5 Maintain at least 10 254 mm clearance from the outlet grille framing to a combustible ceiling side wall or mantel 6 When pas...

Page 59: ...y may overheat 9 Do not use tees or any other components than the ones specifically listed here 10 All ducts must extend upwards or horizontally Never route the ducting downwards 11 The hot air outlet...

Page 60: ...ts D installed previously with 6 other self tapping screws provided F 2 Secure the ducting G to the heat distribution box C with self tapping screws 3 per ducting Insert the adjustable frame B in the...

Page 61: ...nection of insulated flexible pipe which enables you to heat adjacent rooms up to 50 feet from the fireplace This HVAC type pipe must comply with ULC S110 and or UL 181 Class 0 or Class 1 Standards an...

Page 62: ...62 FP1LM Manoir Installation and Operation Manual APPENDIX 2 BLOWER MAINTENANCE OR REPLACEMENT 1 Open the bottom louver A 2 Cut the Tie wrap B...

Page 63: ...tallation and Operation Manual 63 3 Lift the blower C located under the firebox towards the back Turn 90 to pull out 4 Unplug the blower s electric wires D and E Repeat the steps in reverse order to r...

Page 64: ...qualified electrician Connect the wires from the power outlet to the terminal block making sure that the white wire matches the white wire on the terminal Connect the black wire with the black wire of...

Page 65: ...FP1LM Manoir Installation and Operation Manual 65 APPENDIX 3 EXPLODED DIAGRAM AND PARTS LIST...

Page 66: ...16 TRUSS QUADREX ZINC 16 11 SE59829 RH SIDE MECHE DOOR ASSEMBLY 1 12 SE59843 LH SIDE MECHE DOOR ASSEMBLY 1 13 30185 17 64 AA TYPE WASHER 2 14 44091 ROCKER SWITCH 2 POSITION MSR 8 1 15 44085 RHEOSTAT...

Page 67: ...0 BOTTOM REFRACTORY PANEL 1 41 VA7070 CAST IRON ANDIRON 2 42 30109 BOLT HEX 1 4 20 X 1 4 43 AC01375 HOT AIR GRAVITY KIT TRADITONAL KIT 1 44 49066 90 DEGREE X 8 26Ga GALVANISED ELBOW 2 45 30640 GAKLVAN...

Page 68: ...t not exceed the wholesale price of the replacement part All parts and labour costs covered by this warranty are limited according to the table below The manufacturer at its discretion may decide to r...

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